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The Study of Computer Aided Heat Exchanger Design 吳怡德、謝其源

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The Study of Computer Aided Heat Exchanger Design 吳怡德、謝其源

E-mail: 9419544@mail.dyu.edu.tw

ABSTRACT

The purpose of this study is to develop a computer aided heat exchanger design system, which provides a user friendly interface.

Combined with Delphi’s interactive operation mode and MS-SQL extensive database processing capability, the software system is possible to simplify the massive tasks, such as graphic chart consultation and complex calculations encountered in the process of designing heat exchanger. The system will help the user to obtain a correct design effectively and conveniently. This system is built with several features. There are distributed framework, separate database, application and web servers. The system is then open to vast users through internet. The order of influences of different design parameters is tube outsider diameter, inter-tube distance and inter-stopper distance. Both shell and tube pressure drops will decrease as the inter-stopper distance increases. The inter-tube distance will increase associated with the enlarged tube outside diameter. These will bring down both sell and tube pressure drops. If the major parameter, tube outside diameter, is fixed, the shell and tube pressure drops can be managed to drop slightly as long as the inter-tube distance is also enlarged slightly. The data of media, theoretical and experiential equations needed for designing a heat exchanger is programmed. The amount of heat transfer and heat transfer coefficients, heat transfer area, shell inside diameter, tube numbers and pressure drop will be also calculated. In order to meet the requirement of structural design and space constrain, the regulations of HEDH and TEMA, and the influence of design parameters toward space constrain are recommended through the help menu and suggestion windows. The input parameters can then be changed accordingly to meet the performance requirement and space constrain. Furthermore, the needed HEX design is also optimized to have the least pressure loss.

Keywords : shell-and-tube heat exchanger ; TEMA ; HEDH ; optimal design ; distributed framework ; web server Table of Contents

第一章 緒論 ………1 1.1 前言 ………1 1.2 研究 動機與目的 ………1 第二章 文獻回顧 ………3 第三章 熱交換 器 ………6 3.1 熱交換器的種類 ………6 3.2 熱交換器的構造 ……

………6 第四章 基本理論與數學方程式 ………12 4.1 基本理論與假設 ………

………12 4.2 殼管式熱交換器之數學方程式 ………13 4.3 管側流動 ………

………15 4.4 殼側流動 ………17 4.5 所需熱傳面積與管數 ………

…………25 第五章 網際網路技術整合 ………27 5.1 資料處理架構 ………

……27 5.2 Two-tier主從架構 ………28 5.3 Multi-tier分散式架構 ………28 5.4 系統建構……… 30 5.5 熱交換器程式系統簡介……… 32 5.6 熱交換 器程式設計比對驗證……… 33 第六章 結果比較與討論……… 35 第七章 結論…

……… 46 7.1 本文結論……… 46 7.2 未來工作方向……

……… 47 參考文獻……… 83 REFERENCES

[1] T.Kuppan., “Heat Exchanger Design Handbook”, Marceldekker, Inc, New York. Basel, 2000.

[2] TEMA, “Standard of Tubular Exchanger Manufacturers Association.”, 6th ed, New York, 1978.

[3] Standards of the Tubular Exchanger Manufactures Association, 7th, TEMA Inc, 1988.

[4] Colburn A. P., “A Method of Correlation Forced Convection Heat Transfer Data and Comparison with Fluid Friction”, Trans. AIChE Vol.

29, pp.174–210, 1933 [5] Grimison, E.D., “Correlation and Utization of New Data of Flow Resistance and Heat Transfer for Cross-Flow of Gases over Tube Banks”, J., Heat Transfer, Vol. 59, No.7, pp. 589-594, 1937.

[6] Bell, k.J. “Final Report of the Cooperative Research program on Shell-and-Tube Heat Exchangers”, University of Delaware Eng. Exp. Sat.

sull. 5, 1963.

[7] Bell, K.J., “Exchanger Design Based on the Delaware Research Program”, Petroleum Chemical Engineer, pp.26-36, 1960.

[8] 陳國輝,”縱向鰭片管殼式熱交換器的電腦輔助設計”,成功大學機械工程研究所碩士論文,1983.

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[9] 梁龍驥,”電腦輔助緻密型熱交換器設計”,中原大學機械工程研究所碩士論文,1989.

[10] 王獻文,”殼管式熱交換器專家系統之研究”,成功大學工程科學研究所碩士論文,1990.

[11] 張育瑞,”殼管式熱交換器之電腦輔助設計”,成功大學機械工程研究所碩士論文,1990.

[12] 周明宏,”殼管式熱交換器設計探討”,海洋大學機械與輪機工程研究所碩士論文,1997.

[13] 王冠得,”殼管式熱交換器VB程式設計”,海洋大學機械與輪機工程研究所碩士論文,1999.

[14] 許大勇,”鰭管式及殼管式熱交換器之性能測試和即時監控系統之建立”,成功大學機械工程研究所碩士論文,2001.

[15] 趙逸庭,”殼管式熱交換器PHP程式設計”,大葉大學機械工程研究所碩士論文,2002.

[16] 郭芳義,”用案例庫推理探討熱交換器設計之研究”,大葉大學機械工程研究所碩士論文,2003.

[17] 李昭仁,“熱交換器”,高立圖書有限公司,第四版,1990.

[18] 尾花英朗,”熱交換器設計”, 工學圖書株式會社,1986.

[19] 王啟川,”熱交換器設計”,五南圖書出版有限公司,2001.

[20] Frank P. I., and P. D. David, “Fundamentals of Heat and Mass Transfer”, Wiley, 1996.

參考文獻

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