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肆、 混凝土修補材之選擇指引(ACI 546.3R-06)(美國混凝土學會,

2006)

本指引介紹混凝土修補材的性質、試驗法與選擇方式,涵蓋的修補材包括:

1. 混凝土替代材(concrete replacement):依深度與修補方向而分類。

2. 加鋪材(overlays):依厚度分類。

3. 裂縫修補材(crack repairs):依裂縫穩定性、裂縫寬度與其他服務性質條 件而分類。

4. 表面填縫(surface sealers)及(traffic-bearing elastomeric coatings):依水及 氯離子滲透性分類。

5. 抗碳化塗層(anti-carbonation coatings):依二氧化碳擴散性而分類。

6. 加勁鋼筋材塗層(reinforcing steel coatings)、內埋伽凡尼陽極(galvanic anodes)、混凝土黏結材(bonding agents)、孔隙結晶阻斷劑(pore blockers) 及表面施加滲透之腐蝕抑制劑等:依改變不同混凝土的性質而分類。

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3. 評估修補材暴露的環境、條件。

4. 決定修補的目的及使用年限。

5. 選擇修補策略,包括未來維護所需的保護系統。

由於所有的修補材料都有其限制,因此使用者須根據試驗結果選擇最有機會 成功的材料。比較差不多的材料時,成本通常為決定的因素,尤其可考慮整個生 命週期的成本。

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2- 41 卜特蘭水泥混凝土替代材料的試驗法與試驗值

Description Test method Typical value Recommended value*

Recommended test 3.2-Volume stability

Length change - concrete

ASTM C157 0.02 percent (expansion) to -0.05 percent (shrinkage)

Less negative than (-0.05 percent)

(shrinkage)

No; curing and comparator reading regimens

not representative of

field conditions of repair mortars

and concretes.

Drying shrinkage - mortar*

ASTM C596 0.05 to 0.15 percent <0.10 percent Yes

Restrained expansion

ASTM C806 0.06 percent Refer to 3.2 Yes

3.3.2-Modulus of elasticity

ASTM C469 1,000,000 to 5,500,000 psi (6.8 to 38 GPa)

Refer to 3.3.3 Yes ASTM C 580 300,000 to 3,000,000 psi (2.1

to 21 GPa) Yes

3.3.3-Thermal

expansion ASTM C531 0.000014/°F (0.000025/°C) Refer to 3.3.3 Yes

ASTM D696 0.000014/°F (0.000025/°C) Yes

USACE CRD-C 39 0.000006/°F (0.0000108/°C) Yes

ASTM C884 Qualitative test Yes

3.3.4-Creep ASTM C512 0.000000001/psi

(0.000000007/KPa)

Refer to 3.3.4 Yes

ASTM C1181 Yes

3.3.5-Bond strength

Slant shear bond ASTM C882 I day-400 to 1000 psi (2.8 to

Committee 546 does not have a recommended value for this test.

No; results are highly dependent

on compressive strength of substrate and roughness of bonding surface.

ASTM C1042

Direct tensile bond ASTM C1404 1 day - 70 to 150 psi (0.48 to

Committee 546 does not have a recommended value for this test.

No, test apparatus not

commonly available and test

not commonly performed.

3.3.6-Compressive strength

ASTM C39 28 days - 3000 to 10,000 psi (21 to 70 MPa)

Similar to substrate

Committee 546 does not have a value for this test.

Yes

3.6.1-Resistance to freezing and thawing*

ASTM C666 28 days - 80 to 100 DF at 300

cycles > 80 DF Yes

Scaling resistance ASTM C672 28 days - 0 to 5 visual rating at 50 to 300

cycles

< 2 Yes

ASTM C672 modified by ICRI

Committee 546

does not have a Yes

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Description Test method Typical value Recommended value*

Recommended test

320.2R recommended

value for this test.

3.6.2-Permeability

90-day ponding AASHTO T259 0.42 percent at 0.5 in. (13 mm) 0.15 percent at 1.0 in. (25 mm)

Committee 546 does not have a recommended value for this test.

Yes

ASTM C1543 NO

Rapid chloride permeability

AASHTO T277 28 days - 4000 to 5000 C 4000 C+ Yes

ASTM C1202 Yes

Absorption after immersion

ASTM C642 4 to 6 percent <6 percent Yes

Volume of permeable pore space

3.6.3-Alkali-aggregate reaction ASTM C227 Refer to 3.6.3 <0.1 percent Yes

ASTM C1260 Refer to 3.6.3 <0.1 percent Yes

ASTM C1293 Refer to 3.6.3 <0.1 percent Yes

ASTM C289 Refer to 3.6.3 Refer to 3.6.3 No; may not

reliably predict aggregate reactivity in

concrete.

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2- 42 改質卜特蘭水泥混凝土或砂漿的性質改變

Modification to basic portland-cement

concrete

Effects on properties Various hydraulic cements

(slag cement is discussed separately below)

Reduce heat of hydration; reduce set time; increase early strength;

reduced drying shrinkage; expansive or shrinkage compensating;

improve sulfate resistance.

Chemical admixtures

Air-entraining Improved workability; improved durability in freezing-and-thawing, deicing, sulfate, and alkali-reactive environments; reduced

compressive strength

Accelerating Accelerated set and early-strength development; increased creep and drying shrinkage.

Water-reducing, mid-range water-reducing

Reduce water content at least 5 percent (5 to 10 percent for mid-range);

reduced permeability; increased strength.

Water-reducing and set-retarding

Reduce water content at least 5 percent and delay set time;reduced permeability, increased strength.

High-range water-reducing Reduce water content by at least 12 to 40 percent, increase slump, decrease placing time, and increase flowability; reduced permeability;

increased strength.

Flowing concrete Slump greater than 7-1/2 in. (190 mm) while maintaining cohesive nature (ASTM C1017); reduced permeability.

Self-consolidating concrete Reduced construction time and labor; improved formed surface finish;

increased strength, shrinkage, and creep; reduced permeability and improved durability

Very high early strength Reduced set/working time; Strategic Highway Research Program (SHRP) SHRP-C-363 defines very high-early strength material as 2000 psi (13.8 MPa) minimum compressive strength 6 hours after mixing;

durability factor of 80 percent after 300 freezing-and-thawing cycles in accordance with ASTM C666, Procedure A.

Extended set control Used to stop or severely retard cement hydration process.

Shrinkage-reducing Increased set time; reduce drying shrinkage by 30 to 50 percent; reduced strength, thermal cracking, and slab curling; increased susceptibility to freezing-and-thawing deterioration.

Corrosion-inhibiting Significantly reduce rate of steel corrosion and extend time of onset of corrosion; reduced or increased compressive strength; may

distort results of ASTM C1202 and AASHTO T277.

Lithium May affect set/working time; minimize deleterious expansion from alkali-silica reaction.

Permeability-reducing: For hydrostatic conditions.

Reduced permeability, increased resistance to water penetration under pressure;

Can affect finishing properties, consistency, compressive strength, freezing-and-thawing resistance, and shrinkage.

Bonding Increased bond, tensile, and flexural strength; decreased compressive strength; latex may cause excessive entrained air; some polymers may decompose and sofn in the presence of moisture.

Rheology- and

viscosity-modi-fying; Anti-washout Increased cohesiveness; reduced segregation and bleeding: used as pumping aid, for concrete to be pumped underwater; reduced loss of cementitious material due to washout.

Supplementary cementitious materials

Fly ash Reduced water demand; reduction in portland cement; increased air-entraining admixture demand; improved workability; slower rate of reaction; reduced permeability and alkali-aggregate reactivity;

improved sulfate resistance; discoloration of concrete.

Silica fume Increased water demand; increased air-entraining admixture demand;

decreased workability;increased cohesiveness, reduced bleeding:

92 Modification to basic

portland-cement concrete

Effects on properties

increased plastic shrinkage cracking; darker color; increased compressive and bond strength; increased electrical resistivity;

reduced permeability; increased resistance to alkali-silica reaction;

sulfate and chemical attack; increased abrasion resistance.

Natural pozzolans Improved workability and finishing; reduction in portland cement;

increased cohesiveness; increased set time; reduced permeability, increased strength at later ages; improved resistance to alkali-silica reaction in minimum dosages; too little natural pozzolan may actually increase detrimental effects of alkali-silica reaction; improved resistance to sulfate attack

Slag cement Improved workability; increased set time; reduced early rate of heat generation; reduced strength at early ages; increased strength at later ages;lighter in color, reduced permeability and potential expansion due to alkali-silica reaction; improved sulfate resistance.

Polymer modifiers Excessive amounts of entrained air unless antifoam agent is used;

improved workability, increased set time, increased tendency for plastic shrinkage cracking; lower compressive strength; increased bond and tensile strength; reduced permeability, improved resistance to freezing and thawing; may improve impact strength and abrasion resistance.

Fiber reinforcement

Steel fibers Reduced slump and workability; tendency for fibers to ball; increased number of smaller-width shrinkage cracks; improved post-cracking ductility; increased compressive, direct tension, shear and torsion, flexural, and flexural fatigue strength; improved toughness and resistance to flexural impact loading.

Synthetic fibers Reduced workability; reduced average width of shrinkage cracks;

improved post-cracking ductility; improved resistance to impact, fatigue strength, and flexural toughness.

Polymer concrete Increased safety concerns during construction; typically less contractor familiarity with materials and installation procedures, reduced cum time; reduced weight; increased tensile, flexural, compressive, and bond strengths; reduced modulus of elasticity, increased coefficient of thermal expansion; reduced permeability; improved chemical resistance.

Portland-cement mortar Increased drying shrinkage; may be modified by substituting various hydraulic cements or polymers; or including chemical mineral admixtures, polymer modifiers, slag cement and fiber reinforcement, or both; effects on properties are similar to these discussed to concrete above.

(資料來源:美國混凝土學會,2014)

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