7
本論文完成以 DSP2812 為控制核心的永磁式交流同步伺服馬達驅動器,
可接收並列輸出的編碼器,亦可以接收 Tamagawa 特定幾款串列輸出的編碼 器,並將驅動器的硬體與軟體加以模組化,以便研究人員能夠容易的複製硬 體,並且對伺服控制架構能夠快速的上手。
本文以擾動觀測器進行轉動慣量與黏滯係數的自動估測,正確地估測出 負載慣量比,以提供速度 PI 控制器增益的調整資訊,使系統的響應保持原有 的性能。另外電流回授所引起的速度 ripple 與外部擾動,都可透過文中提出 的擾動觀測器有效地抑制,使伺服馬達的剛性大幅提升。
在 CNC 機台的單軸位置控制上加入 ZPETC 後,其位置追跡誤差,不論 是最大追跡誤差還是追跡誤差平均值都大大地被改善;另外本文之非線性補 償器是由 off-line 的方法識別出之非線性曲線來加以補償,可以有效地降低 系統摩擦力造成的 stick-slip 現象,使輪廓精密度大幅提升。
最後本文將擾動觀測器及非線性摩擦力補償器加入伺服控制架構,進行 實際機台的循圓實驗,其真圓度偏差量由 13.327 mμ 改善至 2.004 mμ , 輪廓誤差有效值由 2.209 mμ 改善至 0.521 mμ ;另外擾動觀測器加入伺服 控制架構後,不論有無負載,其輪廓誤差的表現幾乎相近,這表示擾動觀測 器可以將性能強制鎖住,增加系統的重現性。
另外本文成功地透過Ethernet 與 RS-232 實現伺服馬達遠端監控系統,提 供遠端獲得系統模型、摩擦力曲線與負載慣量比等資訊。特別是遠端可藉由 觀察 DOB 的輸出,來判別負載有無變化,當察覺到負載變化時,遠端可重 新啟動Auto-tuning,使驅動器估測到正確的負載慣量比與自動調整到適當的 控制器增益,使系統響應保持原有的性能。
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