Section: Supplier Quality
Date
Format modified to column format. 11/1/2007
Deleted Table of Contents 11/1/2007
Introduction modified. 11/1/2007
Commitment to Excellence and Excellence in relationship moved to added section ‘Other Requirement Description’
11/1/2007
Scope modified – was Section IV – DPSS reference added – Direct Automotive Supplier application highlighted.
11/1/2007
Section 2 – Normative Reference combines Section II. And III. CQI manuals added. Added “Delphi Global Packaging and Shipping Manual”
11/1/2007
Terms and Definitions – terms added and was Section 5 in previous issue.
11/1/2007
Lean Enterprise references moved to 6.3.1. 11/1/2007
Contact name changed in Introduction to Lana Boor. 11/1/2007
Reference documents added in section 2. 11/1/2007
Language added in Section 2. 11/1/2007
Some term definitions changed, added or deleted in Section 3. 11/1/2007
Section 4.1 language reorganized to address supplier quality certification requirements. Language regarding the Delphi Supplier Portal moved to Section 7.2.3.
11/1/2007
Section 4.1.b “Suppliers shall” changed to “suppliers are responsible”.
11/1/2007
Language in Section 4.2.2., replaced “include” to “integrated into”. 11/1/2007
Section 5.1.1 verbiage changed to refer back to
ISO/TS16949:2002. Other sections changed similarly are 6.2.2.2, 7.4.3.2, 7.5.1.4, 7.5.5.1, 7.6.3.1, 7.6.3.2, 8.2.4.2.
11/1/2007
Section 5.5.2.1., reduced to definition of Primary Contact.
Remainder of language moved to ‘Other Requirement Description’
11/1/2007
Section 5.6, verbiage leaned and focused. 11/1/2007
PCL changed to Production Control in document. 11/1/2007
Section 6.3.2, supplier “shall” added and other minor verbiage changes.
11/1/2007
Section 7.1 reorganized and language updated. APQP references directed to AIAG manuals. Other language moved to ‘Other
Requirement Description’.
11/1/2007
Section 7.1.3 – moved to “Other Requirements”. 11/1/2007
Section 7.1.4 moved to Section 7.3.7 11/1/2007
Section 7.2 moved to Section 7.4.1.1 11/1/2007
Section 7.2 and 7.2.1., Assessment, Pricing, currency, and payment reworded and moved to ’Other Delphi Requirements’
section.
11/1/2007
Section 7.2.1.1 – Note for bulk materials removed. 11/1/2007
Section 7.2.2.2, language changed from “shall’ to “be responsible to have”.
11/1/2007
Section 7.2.3 added, Customer Communication. Added Delphi 11/1/2007
Supplier Portal, Quality certification information, and other additions. Added C-TPAT requirements.
Section 7.2.3.1, verbiage moved to Pricing in ‘Other Requirement Description’. Added document requirements for NAFTA, Certificate of Origin, Country of Origin, and Shipping Across Borders.
Manufacturer’s Affidavit instructions and template.
11/1/2007
Section 7.3.1.1, verbiage changed from “shall” to “it shall be the supplier’s responsibility”.
11/1/2007
Section 7.3.3.2, referenced to Technical Specification ISO/TS 16949:2002
11/1/2007
Section 7.3.4, verbiage “as part of SPDP” removed. 11/1/2007
Section 7.3.5, added requirements for Heat Treated Products AIAG CQI-9, Plating System Assessment, CQI-11,Coating System
Assessment, CQI-12. Section 7.3.5 and Normative Reference, added CQI-11 and CQI-12 Special Processes.
11/1/2007
Section 7.3.6.2, minor verbiage changes. 11/1/2007
Section 7.3.6.3 – added Run at Rate – revised verbiage. 11/1/2007
Section 7.3.7 added requirements for control of design and
development changes, supplier change request process outlined.
11/1/2007
Section 7.4.1.1, verbiage added regarding regulatory conformity, Substances of Concern, and recycled content.
11/1/2007
Section 7.4.1.2, reorganized verbiage to address supplier responsibilities for sub-suppliers to Delphi. Semiconductor requirement removed – obsolete. Added “The supplier is responsible to manage production risk through sourcing to financially stable sub-suppliers and monitoring sub-supplier financial stability.”
11/1/2007
Section 7.4.3.1, minor verbiage changes. References and links added.
11/1/2007
Section 7.4.3.2, major reorganization and deletion of verbiage regarding the process Delphi follows regarding Scorecard. Some verbiage moved to Section 8.2.1.
11/1/2007
Section 7.5.1.1 and 7.5.1.2., control plan detail deleted in CSR.
Reference made to Annex A in Technical Specification ISO/TS 16949:2002.
11/1/2007
Section 7.5.1.6, moved most verbiage to: ‘Other Delphi Requirement’s Section under ‘Shipping’.
11/1/2007
Section 7.5.4. Tools moved to ‘Other Delphi Requirements” section under ‘ Equipment’.
11/1/2007
Section 7.5.5 – changed verbiage and added SPI after “Supplier Packaging Information”.
11/1/2007
Section 7.5.5 some elements moved to ‘Other Delphi Requirement’s includng Transporation and others.
11/1/2007
Section 7.5.1.2. deleted 11/1/2007
Section 7.5.3 – List of ‘Packing Slip Label’ requirements replaced with a reference to the ‘Label Specifications’ links.
11/1/2007
Sections 7.6.3.1, 7.3.1.1, 6.2.2.2, 5.1.1 changed to a reference to Technical Specification ISO/TS 16949:2002
11/1/2007
Section 8.2.1, Verbiage changes related to certification body notification, scorecard usage, compliance ratings, and driver of continual improvement. Notification to Delphi of ISO or TS suspension moved to Section 7.2.3.
11/1/2007
Section 8.2.1.1. moved under Section 8.2.1. 11/1/2007
Section 8.2.2.1 moved to Section 8.2.1. 11/1/2007
Section 8.2.2.2, verbiage deleted and reference to Technical Specification ISO/TS 16949:2002.
11/1/2007
Section 8.2.4.1, “shall” changed to “supplier’s responsibility”. 11/1/2007
Section 8.3, added requirement to have an internal Containment Procedure that integrates into the Delphi procedure.
11/1/2007
Section 8.5.1, added requirement to use the Supplier Suggestion Change Request program.
11/1/2007
Section 8.5.2, minor verbiage deleted to eliminate redundancies. 11/1/2007
Transportation, “freight collect, title transfer our plant (FOB/FC TTOP)”. Entire section moved to “Other Requirements”.
11/1/2007
Section V, Terms and Definitions, added definition for APQP Process.
6/20/05
Section 7.1 Planning of Product Realization – Removed Potential Supplier Assessment, Added Manufacturing Capability
Assessment, Appendix 58_1, Added Appendix 15 – Run at Rate, Added Appendix 57_3, Step Down Chart, Removed Appendix 32_1, SCRR Instructions, Changed Appendix 32_2 to Appendix 32, SCRR Form, Removed Production Process Audit, Appendix 39 and replaced with Manufacturing Capability Assessment, Appendix 58_1, Changed Appendix 42 to Appendix 42_1, Added Task 37, Layered Audit. Improvement and Development Measurement – changed Supplier Assessments to Manufacturing Capability Assessment
6/20/05
Section 7.4.1.2, Supplier Quality Management. 6/20/05
Yellow – changed definition to exclude the June 1 deadline, added concept of Delphi accepted plan, and added “supplier shall not allow their current certificate to expire during transition”.
6/20/05
References to the Semiconductor Assembly Council were deleted as the council has been discontinued and not replaced.
6/20/05
Section ‘F’ added – specify distributor and non-manufacturing supplier certification requirements for sub-suppliers.
6/20/05
Added certificate requirements – English or bi-lingual, all pages must be uploaded.
6/20/05
Added supplier responsibility to match certificate information to Supplier Profile prior to uploading of certificate.
6/20/05
Section 7.4.1.3, Incoming Product Quality 6/20/05
Emphasized supplier responsibility for sub-suppliers quality and 6/20/05
performance throughout the life of the product.
Suggested Delphi documents for suppliers to use for sub-suppliers. 6/20/05
Added need for containment of high-risk sub-supplier issues. 6/20/05
Section 7.4.3.2, Supplier Monitoring 6/20/05
Added reference to quality section of the Supplier Scorecard to monitor supplier quality performance and drive corrective actions for quality improvement.
6/20/05
Added Delphi expectations of suppliers to establish processes and designs with the ultimate goal of achieving zero defects and 100%
on time delivery.
6/20/05
Added expectations of all suppliers at the manufacturing site level to achieve and maintain a green rating status on their scorecards.
In the event the scorecard is not green; the supplier is required to establish aggressive plans to drive improvement.
6/20/05
Added warning that suppliers with a 12-month average score of RED on their quality scorecard will be considered to have a major non-conformance during a third party audit.
6/20/05
Section 7.5.1.1, FMEAS 6/20/05
Changed wording for PFMEAs to “When developing PFMEAs for production parts or material supplied to Delphi, the Delphi rating tables for 'Severity', 'Occurrence' and Detection shall be used in place of the rating tables referenced in AIAG FMEA 3rd edition, unless otherwise approved by Supplier Quality, based on the specific part or program circumstances. Approval by Delphi of a supplier’s PPAP will serve as the approval for the rating method utilized.”
6/20/05
Reworded “and” to “or” for “Potential failure modes with a severity of seven or greater shall be continually improved to reduce the occurrence to a one or reduce the detection to a five or lower.”
6/20/05
Section 7.6.1, Measurement System Analysis 6/20/05
Added note for linearity, “Note: A supplier defined adequate method may be used for evaluating Linearity.”
6/20/05
Section 7.6.3.1, Internal Laboratory. Added entire section from the TS16949: 2002 standard.
6/20/05
Section 8.2.1.1, Customer Satisfaction Supplemental – Specified Scorecard as a measure of Customer Satisfaction that suppliers must review monthly. Problem cases to be addressed as they happen
6/20/05
Section 8.5.2, Corrective Action – Minor non-conformance for suppliers that are RED in their Compliance Scorecard for Problem Solver registration.
6/20/05
Section 7.4.1.2, Supplier Quality Management, re-added section e, Semiconductor suppliers shall comply with the requirements of the AEC Customer Specific Requirements (ISO/TS 16949:2002) Semiconductor Community.
10/10/05
Supplier Performance Development Process (SPDP) Section, Page 10, Added links to all APQP and Production Cycle sections.
11/22/05
Updated APQP references in Section 7.1 2/1/06
Added PPAP checklist reference Section 7.1 2/1/06
Added to sentence in section 7.4.1.2 the words: For external suppliers as underlined on page 17.
2/1/06
Added words “only” and “direct” to last sentence in 1st paragraph of Section IV Scope.
5/23/06
Added link to new appendix 20_3 – Delphi SQ Interim PPAP Worksheet.
5/23/06
Corrected several broken links within document due to Covisint web address change.
5/23/06
Section 7.1 - Strike "Task 37", leave the heading "Layered Audits".
Correction.
6/28/06
Section 7.4.1.2, added "Suppliers shall provide their registrar with evidence of aggressive corrective action plans in place, confirmed by the customer, for their next third party audit, in the event they are still on NBH or CS Level 2. Otherwise, the supplier will be considered to have a minor non-conformance during the third party audit.”
6/28/06
Section 7.4.1.2, based on language added to the GM Cust. Spec.
Req. March 2006 revision. GM's language is "Small may also refer to volume supplied to automotive". Included language for small supplier, “Supplier’s automotive business is less than 10% of their total business”.
6/28/06
Section 7.4.3.1, removed 59-2 and 58-2 reference. Also added CQI-9 assessment option for supplier use with sub-suppliers.
Added “or AIAG” comment.
6/28/06
Section 7.5.4.1, added statement “If requested by Delphi, supplier is to mark tooling Property of Delphi, or Property of Delphi’s customer, as applicable.” in response to Fords Directive E-108.
6/28/06
Section 8.2.2.2 added. 6/28/06
Section 7.4.3.1 changed language to “initial and periodic
assessments of sub-suppliers shall be available for Delphi’s review as requested.
6/28/06
Section IV Scope added new division names 6/28/06
Section 6.3.2 added language “or from performing/submitting any APQP event or task that would impact program launch or timing.”
6/28/06
Section 7.1 added language “to help identify management and process gaps and to develop appropriate corrective actions.”
6/28/06
Section 7.2 changed language of entire section. 6/28/06
Section 6.3.2 added language, “or from performing/submitting any APQP event or task that would impact program launch or timing.
(i.e. R@R or PPAP)”
6/28/06
Section 7.2.1 removed, some language placed under “Other Requirements”
6/28/07
Payment section – payment terms updated to Terms and Conditions
8/28/08
Deleted, under section 7.3.5, verbiage related to CQI processes to be reworded and moved to section 7.5.2 Validation of processes for production and service provision. Special Processes
9/26/08
Added Section 7.5.2, Validation of processes for production and service provision - Special Processes - for CQI processes assessments.
9/26/08
Changed Other Delphi Requirements Payment – Terms and Conditions specify payment terms.
9/26/08
Scope - Changed Company to Delphi - clarification 1/26/09
Introduction – Changed Lana Boor to Linda Nelson and added Tracy White
1/26/09
7.4.3.1 – removed “Initial and periodic assessment documents of sub-suppliers shall be available for Delphi's review as requested”
1/26/09
Commitment to Excellence added “As part of doing business with Delphi, we encourage our suppliers to have a strong environmental management system. Suppliers are also expected to adhere to Delphi principles of “Social Responsibility” and “Foundation for Excellence”.” And links to Social Resposibility and Foundation for Excellence.”
1/26/09