2. triGLA 的合成
3.3 sn-2 位置組成分析
甘油酯中 TG 的 FFA 組成及 sn-2 位置 FFA 之組成如表 4 所示。由表中可知若以 GLA 含量為 91.83 mol%之 TG 進行酸解反應,辛酸在 sn-2 位置佔 22.6 mol%,表示有醯基轉 移的現象發生。所欲合成 sn-1,3 位置為辛酸,sn-2 位置為 GLA 的 SL,經計算佔 TG 中 的 65.22 mol%。
圖 18 是 TG 之 GLA 含量(GLA=91.83 mol%及 97.94 mol%)對酸解反應之影響。由圖 中可知在反應之初,TG 中若有較高的 GLA (97.94 mol%),辛酸混入率會較低,這可能 是 Lipozyme IM 對 GLA 的反應性較低所致,但反應 60 h 後則差異很小。以 GLA 含量 為 97.94 mol%之 TG 進行酸解反應,在反應 60 h 後,甘油酯產物中 TG 佔有 99.27%,
由表一可知此時 TG 中含有 65.65 mol%的辛酸及 33.37 mol%的 GLA,sn-2 位置的組成 分析顯示辛酸在 sn-2 位置有 17.31 mol%,表示有醯基轉移發生。此時在所欲合成 sn-1,3 位置為辛酸,sn-2 位置為 GLA 的 SL (1,3-dicapryloyl-2-γ-linolenoyl-glycerol),經計算佔 TG 中的 72.84 mol%。
結論
本研究以由天然油脂所得的游離脂肪酸(FFA)為原料,以低溫溶劑結晶法及脂解酵 素催化的選擇性酯化法,以提高 FFA 中 PUFA 之含量。濃縮後之 FFA 以脂解酵素 Novozym 435 催化的酯化反應合成三酸甘油酯,再以脂解酵素 Lipozyme IM 催化此三酸 甘油酯及辛酸之酸解反應以合成 sn-2 位置為 GLA,sn-1,3 位置為辛酸之結構脂質 (1,3-dicapryloyl-2-γ-linolenoyl-glycerol)。各步驟之最佳操作條件及結果如下:
1. 兩階段低溫溶劑結晶法濃縮 GLA:第一階段濃縮:溶劑 = 氰化甲烷,溶劑 = 250 mL,FFA = 4 g,貯存時間 = 48 h,操作溫度 = -40℃。第二階段濃縮:溶劑 = 30%
氰化甲烷+ 70%丙酮,溶劑 = 110 mL,FFA = 1 g,貯存時間 = 24 h,操作溫度 = -80
℃。可將 GLA 由皂化後的 23.4%提升至 92.1%,回收率為 89.3%。
2. 以經兩階段低溫溶劑結晶法濃縮之 FFA(含 92.1% GLA)為選擇性酯化反應之基質。
反應條件:Lipozyme IM = 20 mg,溶劑 = 己烷(以分子篩除水),丁醇 = 100 mM (以 分子篩除水),FFA = 100 mM,溫度 = 37 ℃,反應體積 = 5 mL,攪拌轉速 = 600 rpm,反應時間 = 40 min。能進一步提升 GLA 含量至 99.1%,此選擇性酯化反應之 回收率為 81.6%,是以 GLA 純化之後總回收率高達 72.8%。
3. 酯化反應合成 triGLA 之基質為含 98.38% GLA 的 FFA。反應條件:溫度= 40℃,21 mg
分子篩,己烷體積 = 5 mL,FFA = 1.5 mmol,Glycerol/FFA = 6/1 mol/mol,20 mg Novozym 435,反應時間 = 9 h。產物甘油酯中 TG 佔 94.43%,此 TG 之脂肪酸組成 中,GLA 佔 97.94 mol%。4. 以上述之 triGLA 為酸解反應之基質。反應條件:溫度= 50℃,Caprylic acid/TG = 12/1
10
mol/mol,150 mg Lipozyme,TG = 30 mM,溶劑 = 己烷,反應時間 = 60 h。產物甘 油酯中 TG 佔 99.27%,辛酸在甘油酯中的含量可達 65.65 mol%,分析三酸甘油酯 sn-2 位置之成份結果顯示,結構脂質(1,3-dicapryloyl-2-γ-linolenoyl-glycerol)在 TG 中佔有 72.84 mol%。
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13
圖 1 在以氰化甲烷為溶劑之一階段低溫溶劑結晶法中,溶劑量對濃縮 Borage Oil-FFA 中 GLA 的影響。操作條件:FFA = 3 g,貯存時間 = 24 h。(□,■) = -20℃,(○,●) = -30℃,
(△,▲) = -40℃。空心符號:GLA content,實心符號:GLA yield。
圖 2 在以氰化甲烷及丙酮混合物為溶劑之一階段低溫溶劑結晶法中,操作溫度及溶劑中 的氰化甲烷含量對濃縮 Borage Oil-FFA 中 GLA 的影響。操作條件: FFA = 3 g,溶劑 = 90 mL,貯存時間=24 h。(□,■) = -50℃,(○,●) = -60℃,(△,▲) = -70℃,(▽,▼) = -80
℃。空心符號:GLA content,實心符號:GLA yield。
20 40 60 80 100 120 140 160 180 200
GLA content (area%)
Solvent (mL)
GLA content (area%)
Acetonitrile content in solvent (vol%)
50
14 h。○:ALA content,●:ALA yield;□:EPA + DHA content,■:EPA + DHA yield。
40 60 80 100 120 140 160 180 200
GLA content (area%)
Solvent (mL)
PUFA content (area%)
Solvent (mL)
15
圖 5 FFA 與醇之選擇性酯化反應時,醇鏈長對 GLA 含量及回收率之影響。反應條件:
Lipozyme IM = 20 mg,溫度 = 37℃,FFA conc. = Alcohol conc. = 100 mM,溶劑 = 己烷,
反應體積 = 5 mL,轉速 = 600 rpm,己烷及醇均先以分子篩除水。(□,■) = Ethanol,(○,
●) = 1-Butanol,(△,▲) = 1-Hexanol,(▽,▼) = 1-Octanol,(◇,◆) = 1-Decanol,(☆,★) = 1-Dodecanol。空心符號:GLA content,實心符號:GLA yield。
圖 6 FFA 與丁醇之選擇性酯化反應時,溫度對 GLA 含量及回收率之影響。反應條件除 溫度及醇為丁醇外,其餘條件與圖 5 相同。(□,■) = 25℃,(○,●) = 37℃,(△,▲) = 50
℃。空心符號:GLA content,實心符號:GLA yield。
0 2 0 40 60 8 0 1 0 0 1 2 0
GLA content (area%)
R eactio n tim e (m in)
GLA content (area%)
Reaction time (min)
30
16 content,■:GLA yield。
0 2 0 4 0 6 0 8 0 1 0 0 1 2 0
GLA content (area%)
R e a ctio n tim e (m in )
GLA content (area%)
Butanol concentration (mM)
75
17
圖 9 FFA 與丁醇之選澤性酯化反應時,起始水含量對 GLA 含量及回收率之影響。除水 含量及醇為丁醇外,其餘反應條件與圖 5 相同。 (□,■)=分子篩除水,(○,●) = 1% H2O w/w (水重/反應物重),(△,▲) = 2% H2O w/w,(▽,▼) = 3% H2O w/w。空心符號:GLA content,實心符號:GLA yield。
圖 10 FFA 與甘油之酯化反應時,基質莫耳比對酯化程度的影響。反應條件:溫度 = 50
GLA content (area%)
Reaction time (min)
30
Degree of Esterification
Reaction time (h)
18
圖 11 FFA 與甘油之酯化反應時,基質莫耳比對產物甘油酯中 TG 含量的影響。反應條件 與圖 10 相同。
圖 12 FFA 與甘油之酯化反應時,分子篩對酯化程度的影響。反應條件:除己烷 = 5 mL,
分子篩加入量,Glycerol/FFA = 6/1 mol/mol,FFA = 1.5 mmol 外,溫度 = 40℃外,其餘 條件與圖 10 相同。
Reaction time (h)
0 10 20 30 40 50
mg of molecular sieve added 0
7 21
Degree of esterification (%)
Reaction time (h)
19
圖 13 FFA 與甘油之酯化反應時,分子篩對產物甘油酯中 TG 含量的影響。反應條件與 圖 12 相同。
圖 14 FFA 與甘油之酯化反應時,GLA 含量對酯化程度的影響。反應條件:除己烷 = 5 mL,分子篩加入量,Glycerol/FFA = 6/1 mol/mol ,FFA = 1.5 mmol 外,溫度 = 40℃外,
其餘條件與圖 10 相同。
0 10 20 30 40 50
0 10 20 30 40 50 60 70 80 90 100
mg of molecular sieve added 0
7 21
TG content in glycerides (%)
Reaction time (h)
0 10 20 30 40 50
0 10 20 30 40 50 60 70 80 90 100
92.1% GLA 98.4% GLA
Degree of esterification (%)
Reaction time (h)
20
圖 15 FFA 與甘油之酯化反應時,GLA 含量對酯化程度的影響。對產物甘油酯中 TG 含 量的影響。反應條件與圖 14 相同。
圖 16 基質莫耳比對酸解反應的影響。反應條件:反應溫度 = 50℃,TG = 30 mM,
溶劑 = 己烷,酵素量 = 60 mg Lipozyme IM,反應體積 = 5 mL,磁石攪拌速度 = 600 rpm, TG 及己烷均事先以分子篩除水。Caprylic acid/TG (mol/mol):(□,■) = 4/1,(○,
●) = 8/1,(△,▲) = 12/1,(▽,▼) = 16/1。空心符號:C8:0 content,實心符號:GLA
TG content in glycerides (%)
Reaction time (h)
0 10 20 30 40 50 60 70 80
C8:0 content in glycerides (mol%)
Reaction time (h)
30
21
圖 17 溫度對酸解反應的影響。反應條件除溫度、酵素量 = 150 mg 與基質比 = 12/1 mol/mol 外,其餘條件與圖 16 相同。(□,■) = 30℃,(○,●) = 40℃,(△,▲) = 50℃,(▽,
▼) = 60℃。空心符號:C8:0 content,實心符號:GLA content。
圖 18 GLA 含量對酸解反應的影響。反應條件除溫度、酵素量 = 150 mg、TG 之 GLA 含量與基質比 = 12/1 mol/mol 外,其餘條件與圖 16 相同。GLA 含量:(□,■) = 91.83 mol%,(○,●) = 97.94 mol%。空心符號:C8:0 content,實心符號:GLA content。
0 1 0 2 0 3 0 4 0 5 0 6 0
C8:0 content in glycerides (mol%)
R ea ctio n tim e (h )
C8:0 content in glycerides (mol%)
Reaction time (h)
30
22
表 1 Borage oil-FFA 濃縮前及濃縮後的脂肪酸組成
Content (area%) Fatty Acid
FFAIa FFAIIb FFAIIIc 16:0 10.34±0.14 0.07±0.01 0.04±0.01 18:0 3.61±0.03 0.02±0.01 0.02±0.01 18:1 15.89±0.06 1.05±0.04 0.09±0.02 18:2 37.28±0.08 6.71±0.13 0.65±0.12 GLA 23.35±0.07 92.09±0.13 99.13±0.15
20:1 4.25
±
0.05 0.06±
0.13 0.06±
0.0122:1 3.16±0.16 NDd ND
24:1 2.12
±
0.09 ND NDGLA
recovery (%) - 89.28±1.20 81.58±2.20 Overall GLA
recovery (%) 89.28±1.20 72.83±1.97
a: 琉璃苣油皂化所得之 FFA。
b: FFAI 經兩階段濃縮後之 FFA。第一階段濃縮:溶劑 = 氰化甲烷,溶劑 = 250 mL,FFA = 4 g,貯存時 間 = 48 h,操作溫度 = -40℃。第二階段濃縮:溶劑 = 30%氰化甲烷 + 70%丙酮,溶劑 = 110 mL,FFA
= 1 g,貯存時間 = 24 h,操作溫度 = -80℃。
c: FFAII 經選擇性酯化反應後所得之 FFA。反應條件:Lipozyme IM = 20 mg,溶劑 = 己烷(以分子篩除水),
丁醇 = 100 mM (以分子篩除水),FFA = 100 mM,溫度 = 37 ℃,反應體積 = 5 mL,轉速 = 600 rpm,
反應時間 = 40 min。
d: not detected.
23
表 2 以不同溶劑系統利用一階段低溫溶劑結晶法濃縮皂化琉璃苣油所得 FFA 之結果比 較
Content (area%) Fatty Acid
Acetonitrilea 30% Acetonitrileb Acetonec 16:0 0.18±0.04 0.08±0.02 0.10±0.01
18:0 NDd ND ND
18:1 1.60±0.24 1.82±0.07 2.14±0.11 18:2 10.37±1.03 8.29±0.07 10.51±0.49 18:3 n6 (GLA) 87.43±1.56 88.94±0.24 86.49±0.55 20:1 0.39±0.27 0.80±0.08 0.60±0.03 22:1 ND 0.08±0.00 0.13±0.01
24:1 ND ND 0.02±0.01
GLA recovery (%) 28.62±0.41 61.95±2.16 38.03±3.95
a:溶劑 = 30 mL 氰化甲烷,FFA = 3 g,操作溫度 = -40℃
b:溶劑 = 30%氰化甲烷 + 70%丙酮,溶劑 = 90 mL,FFA = 3 g,操作溫度 = -80℃
c:溶劑 = 60 mL 丙酮,FFA = 3 g,操作溫度 = -80℃
d:ND:not detected
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表 3 Borage oil-FFA 經兩階段低溫溶劑結晶法濃縮後之 FFA 組成 Content (area%) Fatty Acid
1st stagea 2nd stageb 1st stagec 2nd staged 16:0 0.12±0.00 0.05±0.01 0.43±0.04 0.07±0.01 18:0 NDe ND 0.08±0.03 ND 18:1 4.34±0.07 0.69±0.05 12.54±0.05 0.66±0.01 18:2 28.63±0.10 5.31±0.13 50.98±0.04 5.53±0.05 18:3 n6(GLA) 66.09±0.07 93.91±0.18 32.73±0.10 93.7±0.04 20:1 0.70
±
0.14 0.04±
0.00 2.61±
0.08 0.05±
0.00 22:1 0.12±
0.02 ND 0.55±
0.02 ND 24:1 ND ND 0.10±0.02 ND Recovery (%) ofGLA 93.04±0.10 92.41±0.41 93.44±0.28 87.79±0.41 Overall recovery
(%) of GLA 93.04 85.98 93.44 82.03
a: 溶劑 = 250 mL 氰化甲烷,FFA = 4 g,操作溫度 = -40℃,貯存時間 = 48 h。
b: 溶劑 = 30%氰化甲烷 + 70%丙酮,溶劑 = 90 mL,FFA = 1 g,操作溫度 = -80℃。
c: 溶劑 = 200 mL 氰化甲烷,FFA = 4 g,操作溫度 = -20℃。
b: 溶劑 = 30%氰化甲烷 + 70%丙酮,溶劑 = 50 mL,FFA = 1 g,操作溫度 = -80℃。
e:ND:not detected.
表 4 酸解反應後三酸甘油酯之 FFA 組成
FFAb (mol%) FFAc (mol%) Fatty
Acid
Total sn-1,3 sn-2 Total sn-1,3 sn-2 C8:0 66.36±0.54 88.27 22.55±0.69 65.65±0.40 89.82 17.31±2.27 C16:0 0.13±0.02 0.08 0.24±0.05 0.16±0.20 0.15 0.18±0.01 C18:1 0.33±0.04 0.19 0.61±0.03 0.10±0.02 0.08 0.14±0.01 C18:2 1.67±0.04 1.15 2.72±0.31 0.72±0.06 0.45 1.28±0.17 GLA 31.51±0.46 10.32 73.89±0.40 33.37±0.45 9.51 81.10±2.10
a: 反應條件:除反應時間 = 60 h,酵素量 = 150 mg Lipozyme IM, Caprylic Acid/TG = 12/1 mol/mol 外,
其餘條件與圖 16 相同。
b: 酸解反應前 TG 含 91.83 mol% GLA。
c: 酸解反應前 TG 含 97.94 mol% GLA。
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計劃成果自評
本計畫為三年期計畫,第一及第二年計畫主要目的是以琉璃苣油皂化所得游離脂肪 酸為原料,先以低溫溶劑結晶法,再利用脂解酵素催化之酯化反應將游離脂肪酸中之 GLA 含量從 23.4%提升至 99.1%,回收率達 72.8%。將此方法應用於其他多元不飽和脂 肪酸之濃縮純化時,除了從亞麻油中濃縮 ALA 尚未達成預定目標(>90%)之外,從琉璃 苣油中濃縮 GLA 及從單細胞油中濃縮 AA(或 DHA)效果都很好。GLA 及 AA(或 DHA)
之純度分別可達 99%及 95%,且回收率都超過 70%。第一年及第二年計畫之成果已發表
之純度分別可達 99%及 95%,且回收率都超過 70%。第一年及第二年計畫之成果已發表