The E-color Collaboration Design Development Project with a Dyeing & Finishing Factory in Taiwan
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(2) instrument status at a glance and also allows the user to easily configure the instrument. Color-Eye 7000A has the same true dual-beam design as the 7000. The new model includes a fresh design of removable thin film sample holder for diffuse or direct transmission measurement [5]. This research will construct the collaborative design platform for the Converter operation style corporation. The system integrated the downstream apparel / clothing manufacture, and large brand of foreign company in the same platform. By this issue we study, create the platform and connected the virtual fabric clothing library, and combined the Gerber V- Stitcher system [6].. 3.2 Design Model analysis The design business model shown as the figure 2, the shortcomings of the present model are too much confirmed points confuse with the color information. The information of color misunderstood influencing the delivery and quality, especially in high functional and performance fabric and apparel. The future design business model, directly connect the brand or retail with dyeing factory in the same platform, and communicate with each other by digital color data to avoid mistake and immediately verify the data in time via internet.. 2. Preface Now foreign brands and retailers are all considered or even forced the dyeing factory directly by digital color matching technology and software to ensure the quality accuracy and measurement result in discussing color via internet. In the past process, there have not color standards and tools existence to help the factory discuss with customers. The whole spend cycle times and cost of confirm process were too high. Therefore, this project expects to be changing the existing way in color communicated and to highlight the important degree of the dyeing factory in role play. The digital color service and tool established is key point; it is help Taiwan’s company to get the order for goods from the foreign brand. This project is to build the first representative example; it is directly connecting the War-Mart and adidas with the communication platform. This advanced information platform link up the foreign brand, dyeing factory and strategic suppliers together and directly to carry the color communication out in the same platform. Through the virtual design chain established, utilize information science and technology to connect and share each other in manufacturer's information, in order to offer the support and service for the customer and to cooperate with the research, development and decision behavior. These efforts meet the variety demand of the customer, and work together to reduce the cost and cut down the production cycle of the supply chain.. Fig. 2.The Design Business Model Analysis 3.3 The color management and processing improvement The color management and processing improvement illustration shown as the figure 3, the total cycle time of the As-Is model is 175 days, and the To-Be model is 74 days. Through the digital collaborative design operation processing, the dyeing factory and other manufacturers can easy get the order and improve the operation, and color design in with the foreign customers.. 3. Project scenarios introduction 3.1Business Model analysis The business model shown as the figure 1, the goal of this project is to raise the proportion of the assignment from the foreign brands. The 2nd purpose of this project is to expand the achievements to other dyeing factories and push forward the group power in textile industry.. Fig. 1.The Business Model Analysis. Fig. 3.The color management and processing Analysis 3.4 The IT framework The IT framework shown as the figure 4, the framework integrated 5 main systems and included with the enterprise portal and security management planning also. The e-color platform integrated the Color Easy Color management system, Color data sharing platform system, Project collaboration management system with workflow, R&D Linking system, and Color test and verify system. The backbone as the fig .4 shown, it is link up the data bank center, Color Lab information system, R&D data sharing system, Fabrics data system, Dyeing Processing data system, and Finishing Processing data system. All the basically information come from the existing Enterprise Resource Planning system. The whole system also integrated the datacolor spectrum instrument, logic art dipping machine, color service machine, and.
(3) collaborate the color design data with existing color tracking software and tools.. 3.7 The System platform framework The system platform framework shown as figure 6, the application develop tools are Visual Basic, Java, and VB.net. The data base server is SQL. The architecture is the Client/Server. The operation system has to upgrade up to Microsoft XP professional version.. Fig. 4.The IT framework of project 3.5 The Color Easy integrated framework The color easy framework shown as figure 5, this platform integrated 3 main work flow, from Sale section, R&D section, and production section. The customer works with the section of R&D and production employee together directly. In the future, the digital color track not only depends on the data but also the color image.. Fig. 6.System Platform framework 3.8 The Software Architecture The Software Architecture and Programming Architecture are shown as figure 7 and figure 8.. Fig. 7.Core- Software Architecture. Fig. 5.The Color Easy integrated framework. 3.6 The Color Easy integrated framework The method of connected via a computer and it is classification of the customers and suppliers, shown as Table 1. The total number of the connection object is 39, and the classification in this project is to sort as 2 classes.. : Client. : jsp file. I II Total. Collaboration method Interactive within design processing Exchange the data of the design. : Action Class : Business Object : schemal.xml : Database. 2: // submit 3: // execute which action class 4: // validate(). Table 1. The method of connection and classification Classification. : struts-config.xml : Fo rm Bean. 1: // display jsp. 5: // perform(...) 6: // retrieve data. Object number. 7: // business method. Customers. Suppliers. Total. 5. 3. 8. 8. 23. 31. 13. 26. 39. 8: // retrieve according mapping tab le 9: // persistence. 10: // execute which jsp 11: // display result 12: // d isplay. Fig. 8.Core-Programming Architecture.
(4) and those who use supply chain and with whole members working together.. 4. Project beneficial result 4.1 KPI (Key Performance Index) interpretation The KPI interpretation is shown as Table 2.. References Table 2. IT implementation benefit and KPI. Strategy Phase. Operation Phase. KPI The total test verify number of times used Color Lab Service in Textile Pass the color lab accreditation for foreign customer Number of times of the digital color service with foreign customers Extend to the Dyeing line of work The total number of times in color Data Bank Raise the assign proportion of the order from foreign brand/retailer. Now(95). After(96). After(97). 0. 30. 50. 0. 2. 3. 0. 10. 20. 0. 2. 6. 5,000. 10,000. 15,000. 7.3%. 22%. 30%. The total number of days of production operation. 175 days. 74 days. 60 days. The proportion of the first time success at once. 75%. 90%. 93%. 5. Conclusion 1. This e-color collaboration design platform is applicable to dyeing factory which has the ability of receiving orders from international famous brand and ability of directly color matching with them, and which is the company of functional fabric dyeing and finishing. 2. Building the functional fabric color matching and service center, establishing the e-color collaboration designs information system, reaching the fast color matching and service, prompt sample making, and prompt order receiving. Using perfect linking together the color bank knowledge base management system, Color Easy Color management system, Color data sharing platform system, Project collaboration management system with workflow, R&D Linking system, and Color test and verify system. We expect to deepen customers, companies, and suppliers interaction of color matching and researching service. 3. Competing trend has turned from product competition to processing competition and service. There will be the competition of supply chain system transnational in the future. Taiwanese producer which regard OEM as the oriented survey style will face the major challenge. 4. The only way to create the whole value in the future would be those who use cooperation to replace independence competition,. [1] G.A. Kartsounis 1, N. Magnenat–Thalmann, 2 Hans-Christian Rodrian3, “E-TAILOR: Integration of 3D Scanners, CAD and Virtual-Tryon Technologies for Online Retailing of Made-to-Measure Garments”, (2002.10). [2] Prof. Nadia Thalmann, “Creating virtual clothing”, MiraLab, University of Geneva, Switzerland, (2002.10). [3] Picht S. Melliand International, “Color Information Management System -- For Perfect Color Communication.”, Vol. 7, Issue 3, p252, 2p, (2001.09). [4] Tait, Niki. Canadian Apparel, “CAD on line.”, Vol. 28 Issue 5, p20-22, 3p, 4c, (2004.10). [5] Colourage; Jul97, Vol. 44 Issue 7, p35-36, 2p, New hardwares from Macbeth and Data Colour International (DCI). [6] J.Y. Liu, “The Implementation of a Platform for Collaborative Product Design of the functional fabric:A case study of business model of converter enterprise”, The 8th ATC, (2005)..
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