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以整齊排列之DNA分子進行奈米光刻

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行政院國家科學委員會補助專題研究計畫成果報告

以整齊排列之 DNA 分子進行奈米光刻

計畫類別:□ 個別型計畫 □ 整合型計畫 計畫編號:NSC 96-2221-E-006-129-

執行期間:96 年 08 月 01 日至 97 年 07 月 31 日

計畫主持人:莊怡哲 共同主持人:

計畫參與人員:張源炘、程俊傑、羅國峰

成果報告類型(依經費核定清單規定繳交):□精簡報告 □完整報告

本成果報告包括以下應繳交之附件:

□赴國外出差或研習心得報告一份

□赴大陸地區出差或研習心得報告一份

□出席國際學術會議心得報告及發表之論文各一份

□國際合作研究計畫國外研究報告書一份

處理方式:除產學合作研究計畫、提升產業技術及人才培育研究計畫 列管計畫及下列情形者外,得立即公開查詢

□涉及專利或其他智慧財產權,□一年□二年後可公開查詢 執行單位:國立成功大學化學工程學系

中 華 民 國 97 年 10 月 31 日

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Aligned and Ordered DNA Molecules for Nanolithography Approaching Sub-nanometer Scale

Yuan-Hsin Chang (

張源炘

), Jun-Jie Cheng(

程俊傑

), Kuo-Feng Lo(

羅國峰)

and Yi-Je Juang* (

莊怡哲

) Department of Chemical Engineering

National Cheng Kung University

Abstract

One of the effective approaches to fabricate 1-D nanowires is the molecular combing/soft lithography technique, which can generate an aligned and ordered DNA nanostrands array [1].

However, the technique and its potential for subsequent applications have not been fully investigated. In this study, different processing parameters such as center-to-center distance, applied pressure, peeling rate for PDMS mold and concentrations of DNA solutions were discussed. The DNA nanostrands array was then used as the template for metallization and fabrication of nanochannels. The results showed that proper applied pressure is required to generate the ordered DNA nanostrands. Moreover, shorter center-to-center distance, higher concentration of DNA solution and fast peeling rates for PDMS mold will facilitate fabricating long DNA nanostrands. A roller technique was proposed to provide better control over generating DNA nanostrands. As to metallization of DNA nanostrands, palladium nanowires and hybrid metallic nanowires (palladium and cobalt) on the modified glass substrate were obtained through electroless plating process. Proper activation time and reduction time in conjunction with surface modification of substrate is necessary to minimize the amount of metallic particles growing on the substrate. For fabrication of nanochannels, h-PDMS was used and nanochannels with deep around 6 nm were obtained. This provides a powerful alternative to fabricate long and aligned nanochannels for nanofluidic studies and applications. In addition, new micro/nanopatterning technique was also developed in this study.

Introduction

Nanofabrication has become one of the main streams when conducting advanced research and development in both academia and industries. Knowing the potentials of technology breakthrough and intense competition, researchers from all over the world have been devoting their efforts to this field with a strikingly fast pace. It is in consensus that nanofabrication is one key set of the methods for nanoscience and nanotechnology, bearing high expectations of leading to revolution in significant technologies and bringing tremendous impact to human life.

Applications of the nanofabrication techniques can be found in many areas ranging from

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semiconductor industries and telecommunication to chemical/biological chips and detection.

The substrate materials used include silicon, metals, and polymers [2-4]. Several literatures reviewed variety of the nanofabrication techniques, which can be categorized into either top-down/bottom-up strategies or conventional/non-conventional methods [2, 5]. For example, scanning beam lithography, nanoimprint lithography, microcontact imprinting, scanning probe lithography, self-assembly, and so on. Among them, nanoimprint lithography (NIL) has been receiving great attention due to its promising capability of high throughput nanopatterning on large area and being a low-cost method [6]. For NIL to become one of the next generation lithographic techniques, mold making is one of the critical steps. There are several methods for fabricating molds with nanostructures such as electron beam lithography (EBL), dry etching, metal lift-off, etc.; however, either the fabrication process is too expensive, or the effective mold area is not large enough, or the smallest dimension of the features is larger than 50 nm. Recently, a modified molecular combing/soft lithography method was proposed to generate highly ordered DNA nanostrands, which were approximately 1.5 nm in height and can be up to 2 mm long [1]. This technique presents a great potential that it can be utilized not only to prepare for 1D nanostructures for electronic, magnetic, photonic, and chemical sensing applications but also for mold making with features at nano or approaching sub-nanometer scale. Although numerous applications and fabrication techniques can be built around this technique with DNA molecules as the template, further investigation has not been conducted.

Experimental 1. Materials

Polydimethyl siloxane (PDMS, Sylgard 184) was purchased from Dow Corning. -DNA was purchased from New England BioLabs. Tris-HCl (1M, pH=8), EDTA (0.5 M, pH=8), 2-mercaptoethanol, glycerol and bovine serum albumin (BSA) were purchased from Sigma.

Dimethylamine borane (DMAB) was purchased from Alfa Aesar. Palladium (II) acetate (>99.9 wt%) was purchased from UR-IPAL002 Corporation. Sodium citrate and cobalt chloride were purchased from J. T. Baker. 3-aminopropyltriethoxy silane (APTES) was purchased from Fluka. h-PDMS was purchased from Aldrich and Gelest.

2. Fabrication of DNA nanostrands

The PDMS stamp with an array of microwells was fabricated via soft lithographic process.

The diameter of the microwells is 5.5 m. A droplet of DNA solution was dispensed on the glass slide, followed by covering with the PDMS stamp. The stamp was then peeled off from the glass slide and the DNA nanostrands were generated, which were transferred onto another clean glass slide with or without surface modification by APTES.

3. Metallization of DNA nanostrands

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A droplet of palladium acetate was dispensed on the glass slide with DNA nanostrands array for a period time in the dark (incubation or activated time). The glass slide was then blown dry, followed by dispensing a droplet of DMAB on the glass slide for a period of time (reduction time). After reduction, copious amount of DI water was used to rinse the glass slide and it was blown dry and stored in the Petri dish.

To fabricate Co/Pd nanowires, a droplet of solution containing cobalt chloride, DMAB and sodium citrate was dispensed on the glass slide with array of Pd nanowires which was placed on the hot plate set at 50

o

C. After reaction, the glass slide was rinsed with copious amount of DI water, blown dry and stored in the Petri dish.

4. Fabrication of nanochannels

h-PDMS was spun on the glass slide with the DNA nanostrands, followed by curing inside the oven. A layer of PDMS was subsequently dispensed on top of the h-PDMS and cured at 65

o

C for 2 hours. The whole assembly was peeled off from the glass slide afterwards.

5. Capillarity-assisted micro/nanopatterning

A droplet of bovine serum albumin (BSA) with different concentrations was dispensed on a glass substrate, followed by covering the PDMS stamp with array of microwells.

Fluorescein was added in the solution for visualization. After the solvent evaporated, the stamp was removed and the glass slide with patterns was examined using optical microscope and atomic force microscope (AFM).

Results and Discussion

1. Fabrication of DNA nanostrands

1.1 Effect of the applied pressure on the PDMS stamp

Figure 1 shows the generated DNA nanostrands under different applied pressure. If the applied pressure is too small, there are hardly DNA nanostrands generated on the stamp as shown in Figure 1(a), which might be due to lesser amount of the DNA solution inside the

Figure 1. The DNA nanostrands generated under different applied pressure: (a) 100, (b) 900, and (c) 460 g/cm

2

.

(a) (b) (c)

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microwells. On the other hand, if the pressure is too high, the zigzag-like network formation of the DNA nanostrands was observed as shown in Figure 1(b). This might be owing to the deformation of the PDMS stamp under high pressure, which leads to distortion of the microwells. The aligned and ordered DNA nanostrands array was generated under the proper applied pressure as shown in Figure 1(c).

1.2 Effect of the center-to-center (C-C) distance between microwells

Figure 2 shows the DNA nanostrands generated using the PDMS stamps with different center-to-center distance between microwells. At the DNA concentration 50 g/ml, the long DNA nanostrands can be generated at a relatively large area with C-C equal to 10 m as shown in Figure 2(a). For C-C equal to 35 m, only short DNA nanostrands were observed (Figure 2(b)). As to 20 m, both long and short DNA nanostrands were generated (Figure 2(c)).

1.3 Effect of the DNA concentrations

Figure 3 shows the DNA nanostrands generated by using different DNA concentrations.

It can be seen that, when C-C equal to 11 m, the higher the DNA concentration, the more the long DNA nanostrands.

Figure 2. The DNA nanostrands generated using PDMS stamp with different C-C distances:

(a) 10, (b) 35, and (c) 20 m.

Figure 3. The DNA nanostrands generated with different DNA concentrations: (a) 20, (b) 50, and (c) 100 g/ml.

(a) (b) (c)

(a) (b) (c)

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The relationship among the types of DNA nanostrands (short or long), DNA concentrations and C-C distance can be summarized in Table 1. In general, the shorter the C-C distance is and the higher the DNA concentration is, the easier the long DNA nanostrands can be generated.

Since the technique was performed by manual operation, direction and uniformity of the DNA nanostrands on the PDMS stamp might not be well controlled, especially those near the corners and edge of the stamp. Figure 4(a) shows the DNA nanostrands generated near the edge of the PDMS stamp for some occasions by manual operation. By applying the roller technique, the direction of the DNA nanostrands was better controlled as shown in Figure 4(b). Although the prototype machine was constructed (Figure 4(c)), further modification is required to better control the roller gap, speed and so on.

2. Metallization of DNA nanostrands 2.1. Palladium (Pd) nanowires

Figure 5 shows the Pd nanowires generated at different incubation times, followed by 30-second reduction time, on the glass slide. It can be seen that there are many Pd nanoparticles on the surface of the glass slide, which leads to the high background noise. In order to minimize the background noise, the glass slide was modified with APTES, followed by metallization process. The background noise was substantially reduced for the short incubation times as shown in Figure 6. As to the long incubation time, many Pd

DNA concentration(μg/ml)

Center to Center distance(μm)

20 50 100 200

11 △ ○ ○ ○

15 △ △ ○ ○

20 △ △ ○ ○

35 △ △ △ ○

DNA concentration(μg/ml)

Center to Center distance(μm)

20 50 100 200

11 △ ○ ○ ○

15 △ △ ○ ○

20 △ △ ○ ○

35 △ △ △ ○

o: 50% of the area on PDMS stamp is long DNA nanostrands array (bridging at least three microwells)

: 50% of the area on PDMS stamp is short DNA nanostrands array

Table 1. Effect of DNA concentrations and C-C distances on generating DNA nanostrands.

Figure 4. The generated DNA nanostrands near the edge by (a) manual operation and (b) roller machine. (c) The prototype roller machine.

(a) (b) (c)

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nanoparticles on the surface were observed again.

2.2. Cobalt/palladium (Co/Pd) nanowires

Figure 7 shows the generated Co/Pd nanowires on the glass slide. For 15-minute reduction time, few metallic nanoparticles were observed on the glass slide and the height of the Co/Pd nanowires is around 8-12 nm. As the reduction time increases, more metallic nanoparticles were observed on the surface of glass slide.

Figure 5. Metallization of the generated DNA nanostrands on glass substrate with incubation time (a) 30 seconds (b) 1 minute and (c) 5 minutes, followed by reduction time 30 seconds.

Figure 6. Metallization of the generated DNA nanostrands on modified glass substrate with incubation time (a) 30 seconds (b) 5 minute and (c) 10 minutes, followed by reduction time 30 seconds.

Figure 7. Co/Pd nanowires generated under different Co reduction times. (a) 15 minutes, and (b) 20 minutes.

(a) (b) (c)

(a) (b) (c)

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3. Fabrication of nanochannels

Figures 8(a) and (b) show the DNA nanostrands and the nanochannel replicated from the nanostrands by h-PDMS, respectively. The depth of the nanochannel is around 6-7 nm, which is relatively close to the height of the DNA nanostrands (~10 nm). Although the open nanofeature was obtained, the roof of the closed nanochannel made by h-PDMS and glass will collapse due to the strong surface interaction at such nanoscale. The criteria for roof collapse can be described by the following [7]:

No collapse

2

' 8

h E

a

<0.83

Metastable collapse 0.83<

2

' 8

h E

a

<1.4

Stable collapse 1.4<

2

' 8

h E

a

where a is the width of the nanochannel, is the work of adhesion between the h-PDMS and glass, E’is the plane-strain modulus which is equal to 4/3E (E is the Young’ s modulus), h is the depth of the nanochannel. If is 50.6 mJ/m

2

[7] and E is around 10 MPa for h-PDMS, a is 100 nm and h is 6 nm, then

2

' 8

h E

a

is around 50, which is much larger than 1.4 and leads to stable collapse of the roof. Some other polymeric materials such as polyimide and PMMA might be suitable for fabricating the nanochannel with such lower aspect ratio (depth/width) due to their higher Young’ s modulus (~3 GPa) and possibly lower work of adhesion.

Figure 8. (a) DNA nanostrands (b) nanochannel replicated from DNA nanostrands.

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4. Capillarity-assisted micro/nanopatterning

Formation of the patterns with BSA under optical microscope was observed and the patterned structures depend on the concentration of BSA solution. For 0.1 wt%, the pattern seems to be solid circles although there is a height difference around 1-2 nm between the center and the edge as shown in Figure 9(a). For 1 wt% and 3 wt%, rings were observed and the height differences are 40 nm and 130 nm for 1 wt% and 3 wt%, respectively (Figures 9(b) and (c)). As the concentration increases to 10 wt%, ring formation was not conspicuous.

From the AFM picture, it is found that, instead of ring, the bowl-like structure with height around 260 nm was obtained. The height difference between the center and edge is approximately 100 nm as shown in Figure 9(d). When rinsing the glass slides with patterns, we found that the original patterns were either replaced by different structures or destroyed.

For 1 wt% and 3 wt%, the concentric circles were observed as shown in Figures 10(b) and (c).

For 10 wt%, the structure was wiped out and the “ debris”scattered on the surface as shown in Figure 10(d). The reason of forming the concentric circles could attribute to the influence of both the coffee ring effect [8] and capillary rising. In addition to the coffee ring effect that the solute (BSA in this case) deposits along the perimeter of the drying drop (BSA solution inside the microwells in this case), the BSA solution also climbs up the wall of the microwells due to the capillary force. This leads to the hollow space near the edge of the microwells inside the rings and the concentric circles were observed after rinsing away the top of the rings.

Figure 9: AFM images of the patterned BSA. (a) 0.1wt%; (b) 1wt%; (c) 3wt%; and (d) 10wt%

Figure 10: AFM images of BSA pattern

after rinsing. (a) 0.1wt%, (b) 1wt%, (c)

3wt%, and (d) 10wt%.

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Achievement

1. Further investigation of the modified molecular combing/soft lithography technique was conducted and the general rules for making DNA nanostrands were established.

2. Metallization of the DNA nanostrands was demonstrated, which might be used for other applications such as nanowire lithography and nanoimprint lithography.

3. Raid large-area micro/nanopatterning via capillarity was identified, which can be used to generate different patterns.

4. The prototype machine to perform the modified molecular combing/soft lithography technique was constructed although further modification is required to provide better control on roller gap and speed.

Acknowledgment

Authors are grateful for the financial support from National Science Council in Taiwan (96-2221-E-006-129).

References

1. Guan, J., and Lee, L. J., Proceedings of the National Academy of Science of the United States of America, 102(51), 18321 (2005).

2. Gates, B. D., Xu, Q., Stewart, M., Ryan, D., Willson, C. G.., and Whitesides, G. M., Chemical Reviews, 105, 1171 (2005).

3. Auger, M. A., Schilardi, P. L., Caretti, I., Sanchez, O., Benitez, G., Albella, J. M., Gago, R., Fonticelli, M., Vazquez, L., Salvarezza, R. C., and Azzaroni, O., Small, 1(3), 300 (2005).

4. Lee, L. J., Annals of Biomedical Engineering, 34(1), 75 (2006).

5. Chen, Y., and Pepin, A., Electrophoresis, 22, 187 (2001).

6. Guo, L. J., Journal of Physics D: Applied Physics, 37, R123 (2004).

7. Huang Y. Y., Zhou W., Hsia K. J., Menard E., Park J. U., Rogers J. A., Alleyne A. G., Langmuir, 21(17), 8058 (2005).

8. Reegan, R. D., Bakajin, O., Dupont, T. F., Huber, G., Nagel, S. R., Witten, T. A., Nature,

389, 827 (1997).

數據

Figure 1 shows the generated DNA nanostrands under different applied pressure. If the applied pressure is too small, there are hardly DNA nanostrands generated on the stamp as shown in Figure 1(a), which might be due to lesser amount of the DNA solution in
Figure 2 shows the DNA nanostrands generated using the PDMS stamps with different center-to-center distance between microwells
Table 1. Effect of DNA concentrations and C-C distances on generating DNA nanostrands.
Figure 5. Metallization of the generated DNA nanostrands on glass substrate with incubation time (a) 30 seconds (b) 1 minute and (c) 5 minutes, followed by reduction time 30 seconds.
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