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Effect of LiF addition on the phase transition of sinterable beta-spodumene precursor powders prepared by a sol-gel process

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sol-gel process

Moo-Chin Wang

Department of Mechanical Engineering, National Kaohsiung University of Applied Sciences, 415 Chien-Kung Road, Kaohsiung, 80782, Taiwan

Nan-Chung Wu and Sheng Yang

Department of Materials Science and Engineering, National Cheng Kung University, 1 Ta-Hsueh Road, Tainan, 70101, Taiwan

Shaw-Bing Wen

Department of Resources Engineering, National Cheng Kung University, 1 Ta-Hsueh Road, Tainan, 70101, Taiwan

(Received 11 June 2001; accepted 7 May 2002)

␤-Spodumene (Li

2

O ⭈ Al

2

O ⭈ 4SiO

2

, LAS

4

) precursor powders were obtained through a sol-gel process using Si(OC

2

H

5

)

4

, Al(OC

4

H

9

)

3

, and LiNO

3

as starting materials and LiF as a sintering aid. X-ray diffraction, scanning electron microscopy, scanning transmission electron microscopy with a wavelength dispersive spectrometer, and electron diffraction analysis were utilized to study the phase transition of the

␤-spodumene glass–ceramics prepared from the gel-derived precursor powders with LiF additive. For the LAS

4

precursor powders containing no LiF, the only crystalline phase obtained was ␤-spodumene. For the pellets containing less than 4.0 wt% LiF and sintered at 1050 °C for 5 h, the crystalline phases were ␤-spodumene solid solution and ␤-eucryptite (Li

2

O ⭈ Al

2

O

3

⭈ 2SiO

2

, LAS

2

) solid solution. When the LiF content was 5.0 wt% and the sintering process was carried out at 1050 °C for 5 h, the crystalline phases were ␤-spodumene solid solution, ␤-eucryptite solid solution (triclinic), and eucryptite [rhombohedral (hex.)]. When the LiF addition attains 3.0 wt%, the fully densified grains are formed, accompanied with an increase in grain size for LiF addition. At the triple junction of grain boundaries a second phase

segregates which is identified to be ␤-spodumene solid solution. In the sintering period of LAS

4

precursor powders with LiF additive, the grains converted to ␤-eucryptite solid solution and ␤-spodumene solid solution remains at the grain boundaries.

I. INTRODUCTON

Li

2

O ⭈ Al

2

O

3

⭈ nSiO

2

glass–ceramics (n ⳱ 2, 4, 6, and 8 for eucryptite, spodumene, lithium orthoclase, and petalite, respectively) are endowed with ultralow and even negative thermal expansion, high thermal stability, and high chemical durability.

1

They have been widely used as cooktop panels, stove windows, and cook- ware and in precision parts.

2

Conventional, low thermal expansion coefficient ceramics like ␤-spodumene (Li

2

O ⭈ Al

2

O

3

⭈ 4SiO

2

, called LAS

4

hereafter) are fabri- cated mainly by the traditional recrystallization of solidi- fied melt, i.e., preparation of monolithic glass products by the usual molding techniques containing blowing, pressing, or casting, followed by controlled crystalliza- tion. But it is not easy to sinter ␤-spodumene without a proper sintering aid except the alkoxide-derived precur- sors.

3–6

The incorporation of sintering aids results in a

large coefficient of thermal expansion. Therefore, the preparation of homogeneous fine ␤-spodumene precur- sor powders is desirable to lower sintering temperature and obtain an appropriate phase.

In recent years, sol-gel processing has been widely used in the manufacture of ceramics because of inherent advantages compared to conventional processing.

7–10

For example, the high surface area of dried gels can result in very high reactivity, which permits low- temperature processing. If one starts with mixed solu- tions or sols, chemical homogeneity even on the molecular scale can be obtained.

11–15

The phase relationships in the LAS

4

precursor pow- ders have been examined earlier by using various meth- ods.

4–6,16–18

Kobayoshi et al.

4

have pointed out that the phases developed are ␤-spodumene and LiAlSi

3

O

8

in the alumina sol, silical sol, and LiNO

3

solution system.

Suzuki et al.

5

have used the partial hydrolysis method of

(2)

tetraethylorthosilicate (TEOS) coupled with the double alkoxide method, resulting in copolymerization of the precursor solutions with a stoichometric ␤-spodumene composition and crystallization of precursor powders to the ␥-spodumene (␤-eucryptite/␤-quartz solid solution) above 600 °C. The ␥ and ␤ transformation of the spodumene occurs about 900 °C. Yang et al.

6

also have reported that on heating gel monoliths with a composi- tion of LAS

4

, the ␤-eucryptite crystals are first precipi- tated around 750 °C, followed by precipitation of the

␤-spodumene crystals at 830 °C. Phalippou et al.

16

have reported that using Si (OCH

3

)

4

, Al(NO

3

)

3

, and LiNO

3

as the starting materials, the first crystallization phases ob- served by XRD are Li

2

SiO

3

and ␤-spodumene. The ap- pearance of ␤-spodumene and ␤-quartz is observed at 700 °C, and the crystalline phases of ␤-spodumene and Li

2

Si

2

O

5

are found at 800 °C. Veltri and Scola

17

have found that using Si(OC

2

H

5

)

4

, Al(OC

4

H

9

)

3

, and LiNO

3

as the starting materials and hot pressing at 1050 °C under 6.9 MPa for 15 min, the crystallized phases observed by x-ray diffraction (XRD) are ␤-spodumene and mullite.

Using Si(OC

2

H

5

)

4

, Al(OC

2

H

5

)

3

, and LiOCH

3

as the starting materials and heating the resulted LAS

4

gels from 400 to 1200 °C, only Wang

18

has shown the dif- fraction of ␤-spodumene. Table I summarizes the phase developed in the various studies of the LAS

4

precursor powders systems.

In this study, oxide gels containing Li

+

, Al

3+

, and Si

4+

ions in the stoichiometric ratio of the LAS

4

phase were prepared by a sol-gel process. The scope of the present investigation is to prepare a LAS

4

glass–ceramics- sintered body added with lithium fluoride (LiF) as a sin- tering agent and characterize the effect of LiF

addition on the phase transition during sintering by XRD, scanning electron microscopy (SEM), transmis- sion electron microscopy (TEM) with a wavelength dispersive spectrometer (WDS), and electron diffrac- tion (ED).

The purpose of this investigation is (i) to examine the effect of LiF addition on the phase transition of sinterable LAS

4

precursor powder, (ii) to clarify the structural evo- lution of LAS

4

with LiF additive during sintering, and (iii) to evaluate the sintering behavior and phase transition modeling of LAS

4

precursor powders with LiF additive.

II. EXPERIMENTAL

A. Preparation of the LAS

4

precursor powders by a sol-gel process

The LAS

4

precursor powders were prepared from tet- raethyl orthosilicate [TEOS, Si(OC

2

H

5

)

4

], aluminum tri- sec-butoxide [ASB, Al(OC

4

H

9

)

3

], and lithium nitrate (LiNO

3

) as the starting materials. TEOS, ASB, and LiNO

3

were supplied by Janssen Chemical Co. (Beerse, Belgium), Aldrich Co. (Milwaukee, WI) and Fluka Co.

(St. Gallan, Switzerland), respectively. A schematic flow chart showing the preparation of the LAS

4

precursor powders through a sol-gel process is illustrated in Fig. 1.

The LAS

4

precursor powders were prepared by sequen- tially premixing silica and alumina sols together and then adding the lithium nitrate solution into the mixture. The content of the silica sol, alumina sol, and lithium nitrate solution was such that the molar ratio of Li

+

, Al

3+

, and Si

4+

was kept at 1:1:2.

TABLE I. The phase developed in the various studies of the LAS4precursor powders system.

Starting material Sintering temp. (°C)

Identification

method Phase Ref.

Silica sol, alumina sol, and LiNO3 1350 XRD ␤-Spodumene, LiAlSi3O8 4

SEM

Si(OC2H5)4, Al(OC2H5)3, and Li 600 XRD ␥-Spodumene (␤-eucryptite/␤-quartz 5 TEM solid solution)

900 ␥-Spodumene, ␤-spodumene

1200 ␤-Spodumene

Si(OC2H5)4, Al(O-sec-C4H9)3, and LiNO3 750 XRD ␤-Eucryptite 6

830 ␤-Eucryptite, ␤-spodumene

Si(OCH3)4, Al(NO3), and LiNO3 460 XRD Li2SiO3,␤-spodumene 16

700 ␤-Spodumene, ␤-quartz

800 ␤-Spodumene, Li2Si2O5

Si(OC2H5)4, Al(OC4H9)3, and LiNO3 1350 (HP at 6.9 MPa for 15 min) XRD ␤-Spodumene, mullite 17 Si(OC2H5)4, Al(OC2H5)3, and LiOCH3 800 XRD ␤-Spodumene solid solution 18

1200 TEM ␤-Spodumene solid solution

Si(OC2H5)4, Al(OC4H9)3, and LiNO3 1050 (LiF additive 1.0–4.0 wt%) XRD ␤-Spodumene, ␤-eucryptite This study TEM

Si(OC2H5)4, Al(OC4H9)3, and LiNO3 1050 (LiF additive 5.0 wt%) XRD ␤-Spodumene solid solution This study TEM ␤-Eucryptite solid solution, eucryp-

tite

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The mixture of the solutions was refluxed for 70–90 min to form an insoluble gel. The gel was then dried at 50 °C for 72–120 h and ground to obtain the LAS

4

pre- cursor powders. The ball mill with alumina balls as the grinding medium was particularly suitable for the grind- ing of the dried gels. After grinding, the LAS

4

precursor powders was prefired at a heating rate of 3 °C/min to 950 °C and held for 4 h. The calcined powders of the LAS

4

gels were reground using Al

2

O

3

ball-milling in a vertical vibration lapping machine for 1 h and sifting through a 200-mesh sieve.

A pellet without a sintering aid was prepared from 0.45 g of calcined powders. After being sifted through a 200-mesh sieve, LAS

4

precursor powders were com- pacted by uniaxial pressing at 176 MPa (18 kgf/mm

2

) in a 30.0-mm diameter stainless steel die. The compacted pellets were sintered in air by heating to 950, 1050, 1150, 1250, 1300, and 1350 °C at a heating rate of 3 °C/min and holding for 5 h, respectively.

The LAS

4

precursor powders containing 0.50, 1.0, 2.0, 3.0, 4.0, and 5.0 wt% of LiF (supplied by Merck, Darm- stadt, Germany), respectively, were also prepared from

LAS

4

precursor powders. After sifting, LAS

4

precursor powders with various amounts of LiF were blended for 4 h in a laboratory ball mill containing aluminum oxide balls and ethanol. The resulting powder mixtures were then dried at 120 °C for 2 h and uniaxillary pressed into disks as described previously. The pellets containing various amounts of LiF were sintered in air by heating to 950, 1050, 1150, 1250, 1300, and 1350 °C at a rate of 3 °C/min and holding for 2 to 5 h, respectively.

B. Methods of analysis

Crystalline phases were identified by XRD and ED.

The XRD work was performed using an x-ray diffrac- tometer with a Cu K

radiation and a Ni filter, operated at 30 kV, 200 mA, and at a scanning rate (2 ␪) of 0.25°/

min (model Rad IIA, Rigaku, Tokyo, Japan).

The TEM examination was carried out using a JOEL JEM 200 (JEOL Ltd., Tokyo, Japan) microscope oper- ated at 200 kV. ED examinations were also made on carefully thinned foils of the sintered samples. A disk with a diameter of 3.0 mm was sliced from the bulk with an ultrasonic cutter andmechanically thinned to a

FIG. 1. Schematic diagram of a sol-gel process for preparing LAS4precursor powders.

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thickness of 80 ␮m or less employing diamond paste.

The final thinning was done by ion-milling to electron transparency. The chemical compositions of the sintered LAS

4

precursor powders with various LiF additive con- tents were identified by WDS analysis with NaAlSiO

6

as an internal standard. A JEOL JSM 840 (JEOL Ltd., To- kyo, Japan) scanning electron microscope was used to examine the surface of polished samples, etched with 5 parts of HF, 2 parts of HCl, and 93 parts of H

2

O, and coated with a thin carbon or gold film.

III. RESULTS AND DISCUSSION

A. Effect of LiF additive on the phase transition of the sintered samples

The XRD patterns of the pellet samples of the LAS

4

precursor powders containing various LiF additives and sintered at 1050 °C for 5 h are shown in Fig. 2. It is found that, for the pellet samples of the LAS

4

precursor powders without LiF additive, the crystalline phase ob- tained is only ␤-spodumene. It is also found that if the

LiF additive content is less than 4.0 wt%, the phases in the sintered bodies are the ␤-spodumene solid solution and ␤-eucryptite (Li

2

O ⭈ Al

2

O

3

⭈ 2SiO

2

, LAS

2

) solid so- lution. On the other hand, when the LiF additive content is 5.0 wt% and the sintering process was carried out at 1050 °C for 5 h, the crystalline phases are ␤-spodumene solid solution, ␤-eucryptite solid solution (triclinic, a ⳱ 5.250 Å, b ⳱ 5.259 Å, and c ⳱ 11.129 Å) and eucryptite phase [rhombohedral (hex.), a ⳱ 13.48 Å and c ⳱ 9.001Å]. Figure 2 also points out that the re- duced intensities of the (102), (211), (222), and (303) reflections of the ␤-spodumene solid solution imply that the amount of ␤-spodumene solid solution is decreased and some ␤-spodumene converts to ␤-eucryptite solid solution.

The intensities of the (114) reflection of ␤- eucryptite solid solution and the (102) reflection of

␤-spodumene solid solution for the pellet samples of the LAS

4

precursor powders with various amounts of LiF additive and sintered at 1050 °C for 5 h are shown in Fig. 3. It indicates that the intensity of the (102) diffrac- tion of the ␤-spodumene solid solution decreases with the LiF additive content increased. On the other hand, the intensity of the (1¯14) reflection of the ␤-eucryptite solid solution is consistent with a slight increase, accompanied by the LiF additive content increased from 0 to 5.0 wt%.

This study shows that the crystallized phases are

␤-spodumene solid solution and ␤-eucryptite solid solution and some ␤-spodumene phase converts to ␤- eucryptite solid solution for the pellet samples when LiF additive is less than 4.0 wt%. When the LiF addi- tive content is 5.0 wt%, the crystallized phases are

FIG. 2. XRD patterns for the calcined LAS4precursor powders con- taining different amounts of LiF additives and sintered at 1050 °C for 5 h. (䊏) ␤-spodumene solid solution; (䊉) ␤-eucryptite solid solution;

(䉱) eucryptite.

FIG. 3. Intensity of the (1¯14) reflection of the␤-eucryptite solid so- lution and the (102) reflection of the␤-spodumene solid solution for the pellet samples of the LAS4 precursor powders with various amounts of LiF additive and sintered at 1050 °C for 5 h.

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␤-spodumene solid solution, ␤-eucryptite solid solution, and eucryptite. In this study, the crystalline phases de- veloped compared with those of previous studies of the LAS

4

precursor powders systems are listed in Table I.

B. Microstructure of the sintered samples

Figure 4 shows the SEM micrographs of the pellet samples for the LAS

4

precursor powders containing 3.0 wt% LiF additive and sintered at 950 and 1050 °C for 2.5 h, respectively. From Fig. 4(a), it is found that when sintered at 950 °C for 2.5 h, the sintered body still con- tains a large amount of pores and the densification is therefore not complete. From Fig. 4(b), it is observed that when the pellet samples were sintered at 1050 °C for 2.5 h, the fully densified grains are formed, accompanied with a trend of increasing grain size when LiF is added.

Figure 5 shows the SEM fracture surface microstruc- ture of the pellet samples for the LAS

4

precursor powders with various LiF additive contents and sintered at 1050 °C for 5 h. From Fig. 5(a), it is found that, for the LAS

4

pellet samples with 0.50 wt% LiF additive, the sin- tered body yet contains a large pore fraction and the powders are in the intermediate sintering stage. In that case, the fully densified grains cannot appear; how- ever, as the sintered body contains 2.0 wt% LiF, the fully densified grains are formed and the open pores are de- creased, as seen in Fig. 5(b). In Fig. 5(c), as the LiF content attains 4.0 wt%, the open pores reduce signifi- cantly. From Fig. 5(c), it is also seen that the solid LAS

4

precursor powders wet each other due to a sufficient amount of the liquid phase and hence it is facile to obtain a densified sample. Aside from this feature, the LAS

4

sintered pellet samples exhibit appreciable grain growth and the grain size varies from 1.0 to 25 ␮m and has a nonuniform distribution, revealing a result of discontinu- ous grains growth.

Figures 4 and 5 indicate that when the LiF content and sintering temperature increase the open pore decreases. It is therefore concluded that densification is mainly achieved by a decrease in open porosity.

C. Sintering behavior and phase transition modeling of the LAS

4

precursor powders with LiF additive

To investigate the existence of the Al and Si elements, a low-magnification TEM micrograph with a WDS analysis for the LAS

4

precursor powders pellet samples with 3.0 wt% LiF additive content and sintered at 1050 °C for 5 h is shown in Fig. 6. It is found that the grains are rounded and the second phase is segregated.

The Al and Si cation contents at the different locations in Fig. 6 are shown in Fig. 7. It is found that the Al cation concentration suddenly decreases from 36.73 ± 0.50 to 20.65 ± 2.52 wt% when the location varies from a (near grain boundary) to d (center of a triple point) in Fig. 6.

On the other hand, when the location varies from d to h (center of a grain) in Fig. 6, the Al cation content in- creases from 20.65 ± 2.52 to 37.75 ± 0.17 wt%. This result indicates that the grain boundaries have a mini- mum content of Al cation, i.e., the maximum content of Si cation. When the WDS analysis that is displayed in Fig. 7 is related to the Si/Al ratio, i.e., Al + Si ⳱ 100 wt%, then petalite (Li

2

O ⭈ Al

2

O

3

⭈ 8SiO

2

) ⳱ 19.4 wt%

Al, lithium orthoclase (Li

2

O ⭈ Al

2

O

3

⭈ 6SiO

2

) ⳱ 24.3 wt% Al, spodumene (Li

2

O ⭈ Al

2

O

3

⭈ 4SiO

2

) ⳱ 32.4 wt%

Al, and eucryptite (Li

2

O ⭈ Al

2

O

3

⭈ 2SiO

2

) ⳱ 49.0 wt%.

That means reveals only positions b and f obey the stoi- chiometry of spodumene. The composition of positions a, g, and h shows the eucryptite solid solution, and the composition of positions c, d, and e shows the spodumene solid solution. This phenomenon can be

FIG. 4. SEM micrographs of the pellet samples of the LAS4precursor powders with 3.0 wt% LiF additive and sintered at various tempera- tures for 2.5 h: (a) 950 °C; (b) 1050 °C.

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caused by the liquid LiF (m.p. ⳱ 840 °C) at 1050 °C.

Beyond melting, initial stage rearrangement is aided by intersolubility between the solid and liquid.

19

The pref- erential dissolution in LiF melt of the LAS

4

precursor powders at the contact leads to the simultaneous diffu- sion of the Li

+

and Al

3+

ions into grains.

The bright-field (BF) and dark-field (DF) images of the grain boundaries of the TEM micrographs and the corresponding ED pattern for the LAS

4

precursor pow- ders containing 3.0 wt% LiF and sintered at 1050 °C for

FIG. 5. SEM microstructures of the LAS4precursor powders with different LiF contents, sintered at 1050 °C for 5 h: (a) 0.5 wt% LiF;

(b) 2.0 wt% LiF; (c) 4.0 wt% LiF.

FIG. 6. TEM micrograph with a WDS analysis locations of the LAS4 precursor powders samples with 3.0 wt% LiF additive and sintered at 1050 °C for 5 h.

FIG. 7. Al and Si contents at the different locations shown in Fig. 6.

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5 h are shown in Fig. 8. The grain boundary phase is thus identified to be ␤-spodumene solid solution. On the other hand, from Fig. 8(c), the electron diffraction pattern with a halo is obtained. This result is caused at a heating period where diffusivity and solubility effects dominate,

melt formation occurs, and the glassy phase exists at the grain boundaries. The glassy phase composition corre- sponds to the expected liquid phase at the sintering tem- perature. Under nonequilibrium conditions, the initial stage reaction at the solid–liquid interface leads to mass transfer and a substantially reduced surface energy.

20

The decrease in surface energy depends on the free en- ergy/unit area of the chemical reaction. Reactions in- volve dissolution and wetting spreading on the solid.

20

Kim and Accary

21

also have pointed out that during liquid spreading some microstructural changes take place, leading to the anisotropic nature of surface energies.

Nucleation of Li

2

O ⭈ Al

2

O

3

⭈ SiO

2

glass–ceramics is traditionally achieved by using a small addition of ox- ides, particular TiO

2

,

22–25

ZrO

226,27

or a combination of both

28,29

to the base glass. Stookey

22

postulated that titania precipitated during heat treatment of Li

2

O ⭈ Al

2

O

3

⭈ SiO

2

glass acts as heterogeneous nuclei for the volume crys- tallization of the glass. Doherty et al.

23

have pointed out that the crystallization of Coring code 9608 glass (con- taining TiO

2

of 2.0 wt%), numerous titanium–aluminum oxide crystals with an approximate size of 50.0 nm in diameter are formed. At temperature higher than 1050 °C, ␤-eucryptite transforms to ␤-spodumene and other minor crystalline phases are formed. Furthermore, Ray and Muchou

24

have studied the thermally crystal- lized glasses of (Li

2

O, MgO) ⭈ Al

2

O

3

⭈ nSiO

2

by x-ray powder diffraction and pointed out that the high-quartz solid solution (Li

2

O ⭈ Al

2

O

3

⭈ nSiO

2

; n 艌 2) is developed at 650 °C and then transformed to a keatite solid solu- tion (Li

2

O ⭈ Al

2

O

3

⭈ nSiO

2

; n 艌 3.5) at 1100 °C. Barry et al.

25

also pointed out that TiO

2

acts as a surface active agent, causing alkali-metal and nonbridging oxygen ions to concentrate at the periphery of domains within which all the oxygens are bridging.

Sack and Scheidler

26

have reported that the nucleating agent ZrO

2

, as compared with TiO

2

, has a tendency to inhibit the transformation of ␤-quartz solid solution to

␤-spodumene solid solution. Hsu and Speyer

27

have pointed out that, in Li

2

O ⭈ Al

2

O

3

⭈ 6SiO

2

glass contain- ing ZrO

2

, the small ZrO

2

crystallites of about 5.0 nm in the as-quenched glass act as sites for the heterogeneous nucleation and subsequent growth of large ␤-quartz solid solutions.

Stewart

28

has reported that a combination of TiO

2

and ZrO

2

enhances the formation of a transparent glass–

ceramics and markedly affects the kinetics and other properties as well. According to Maier and Miller,

29

when the glass contained TiO

2

and ZrO

2

, the number of nuclei attained 10

17

/cm

3

, which corresponds to an aver- age silicate crystal size of 50.0 nm present in some trans- parent glass–ceramics.

Wang et al.

30

have pointed out that the grain repre- sents the ␤-eucryptite solid solution phase in the sintering study on the ␤-spodumene-based glass–ceramics

FIG. 8. TEM images and an ED pattern of the grain boundaries for the LAS4precursor powders with 3.0 wt% LiF and sintered at 1050 °C for 5 h: (a) BF images; (b) DF images; (c) corresponding ED pattern showing the␤-spodumene solid solution phase.

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prepared from gel-derived precursor powders with LiF ad- ditive. The structural similarities between ␤-spodumene and ␤-eucryptite in the networks suggest that migration of the ␤-spodumene and ␤-eucryptite interface is involved in the exchange between Al

3+

and Si

4+

during the sintering of the LAS

4

precursor powder samples. Diffusion of Al

3+

ions must be accompanied by Li

+

ion migration to maintain charge balance.

31

The amount of liquid increases with the LiF additive content increasing. The relative fluidity of the Li

+

and Al

3+

ions in solid–liquid suspension increases with an increasing volume fraction of liquid. Finally, the sintering of the LAS

4

precursor powders with LiF additive content results in a transformation to ␤-eucryptite solid so- lution in the grain and the ␤-spodumene solid solution phase at the grain boundaries.

On the basis of Figs. 6 and 7, the microstructure analy- sis and ED pattern mentioned above, the sintering model of the LAS

4

precursor powders with LiF additive is shown in Fig. 9.

IV. CONCLUSIONS

␤-Spodumene precursor powders were obtained by a sol-gel process using Si(OC

2

H

5

)

4

, Al(OC

4

H

9

)

3

, and LiNO

3

as starting materials and LiF as a sintering aid.

XRD, SEM, TEM, WDS, and ED analyses were utilized to characterize and identify the phase transition phenom- enon in sintering of the LAS

4

precursor powders with LiF additive. The results in this study are summarized as follows:

(1) The pellet samples of the LAS

4

precursor powders containing no LiF and sintered at 950 to 1350 °C for 5 h develop crystalline ␤-spodumene phases. No other phases are found in the sintered compacts. When the LiF content is less than 4.0 wt% and sintered at 1050 °C for 5 h, the crystalline phases are ␤-spodumene solid solu- tion and ␤-eurryptite solid solution. For the LAS

4

pre- cursor powders containing 5.0 wt% LiF and sintered at 1050 °C for 4 h, the crystalline phases are ␤-spodumene solid solution, ␤-eucryptite solid solution, and eucryptite.

(2) The intensities of the (102), (211), (232), and (303) reflections of the ␤-spodumene solid solution phase decrease with LiF additive content up to 4.0 wt%, and some ␤-spodumene converted to ␤-eucryptite solid solution.

(3) When the LiF content attains to 4.0 wt%, the open pore reduces significantly. The pellet samples of the sin- tered LAS

4

precursor powders with LiF additive exhibit appreciable grain growth, varying from 1.0 to 25 ␮m, and have a nonuniform distribution, revealing the discon- tinuous grain growth.

(4) The sintering of the LAS

4

precursor powders with LiF results in a ␤-eucryptite solid solution in the grain and ␤-spodumene solid solution at the grain boundaries.

FIG. 9. Sintering model of the LAS4 precursor powders with LiF additive.

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ACKNOWLEDGMENTS

This work was supported by the National Science Council, Taiwan, the Republic of China, under Contract No. 81-0405-E-600-09, which is gratefully acknowl- edged. Help in experimental works and suggestions from Prof. M.P. Hung, Prof. M.H. Hon, Mr. S.Y. Yau, and Mr.

J.M. Chen are appreciated.

REFERENCES

1. Z. Strnad, Glass Science and Technology, Vol. 8, Glass-Ceramic Materials (Elsevier, Amsterdam, The Netherlands, 1986), pp. 85–96.

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3. S. Kenickerbocker, M.R. Tuzzolo, and S. Lawhorne, J. Am.

Ceram. Soc. 72, 1873 (1989).

4. H. Kobayashi, N. Ishibashi, T. Akiba, and T. Mitamura, Nippon Seramihkkusu Kyokai Gakujutsu Ronbumshi, J. Ceram. Soc. Jpn.

98, 703 (1990).

5. H. Suzuki, J.I. Takahashi, and H. Saito, Chem. Soc. Jpn. 10, 1312 (1991).

6. J.S. Yang, S. Sakka, T. Yoko, and H. Kozuka, J. Mater. Sci. 26, 1827 (1991).

7. H. Dislich, J. Non-Cryst. Solids. 73, 599 (1985).

8. H. Schmidt, J. Non-Cryst. Solids. 73, 681 (1985).

9. D.W. Johson, Jr., Am. Ceram. Soc. Bull. 64, 1597 (1985).

10. B. Samuneva, S. Jambazov, D. Lepkova, and Y. Dimitriev, Ceram. Int. 16, 355 (1990).

11. F.A. Selmi and V.R.W. Amarakoon, J. Am. Ceram. Soc. 71, 934 (1988).

12. T. Hamasaki, K. Eguchi, Y. Koyanagi, A. Matsumoto, T. Ursunomiya, and K. Koba, J. Am. Ceram. Soc. 71, 1120 (1988).

13. P. Colomban, Ceram. Int. 15, 23 (1989).

14. H. Murakami, S. Yaegashi, J. Nishimo, Y. Shiohara, and T. Tanaka, Jpn. J. Appl. Phys. 29, 2715 (1990).

15. J.S. Yang, S. Sakka, T. Yoko, and H. Kozuka, J. Mater. Sci. 25, 1773 (1990).

16. J. Phalippou, M. Prassas, and J. Zarzychi, J. Non-Cryst. Solids 48, 17 (1982).

17. R. Veltri and D. Scola, Powder Metall. Int. 21, 18 (1989).

18. M.C. Wang, J. Ceram. Soc. Jpn. 102, 109 (1994).

19. W.J. Huppmann, Sintering in the Presence of a Liquid Phase, in Sintering and Catalysis, edited by G.C. Kuczynski (Plenum Press, New York, 1975), pp. 359–378.

20. R.M. German, Liquid Phase Sintering (Plenum Press, New York, 1985), pp. 49–52.

21. D.Y. Kim and A. Accary, Mechanisms of Grain Growth Inhibitim During Sintering of WC-Co Based Hard Metals, in Sintering Process, edited by G.C. Kuczynski (Plenum Press, New York, 1980), pp. 235–244.

22. S.D. Stookey, U.S. Patent 2 920 97 (12 January 1960).

23. P.E. Doherty, D.W. Lee, and R.S. Davis, J. Am. Ceram. Soc. 50, 77 (1967).

24. S. Ray and G.M. Muchou, J. Am. Ceram. Soc. 67, 851 (1968).

25. T.I. Barry, D. Clinton, L.L. Lay, R.A. Mercer, and R.P. Miller, J. Mater. Sci. 5, 117 (1970).

26. V.W. Sack and H. Scheidler, Glasstech. Ber. 39, 126 (1966).

27. J.Y. Hsu and R.F. Speyer, J. Am. Ceram. Soc. 67, 620 (1990).

28. D.R. Stewart, Advances in Nucleation and Crystallization in Glass, edited by L.L. Hench and S.W. Freeman (American Ce- ramic Society, Columbus, OH, 1971), pp. 83–90.

29. V. Maier and G. Miller, J. Am. Ceram. Soc. 70, c176 (1987).

30. M.C. Wang, N.C. Wu, S. Yang, and S.B. Wen, Metall. Mater.

Trans. A 33, 171 (2002).

31. C.K. Chyung, J. Am. Ceram. Soc. 52, 242 (1969).

數據

TABLE I. The phase developed in the various studies of the LAS 4 precursor powders system.
FIG. 1. Schematic diagram of a sol-gel process for preparing LAS 4 precursor powders.
FIG. 2. XRD patterns for the calcined LAS 4 precursor powders con- con-taining different amounts of LiF additives and sintered at 1050 °C for 5 h
Figure 4 shows the SEM micrographs of the pellet samples for the LAS 4 precursor powders containing 3.0 wt% LiF additive and sintered at 950 and 1050 °C for 2.5 h, respectively
+4

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