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A frictional contact finite element for wheel/rail dynamic simulations 輪軌動態有限元素分析含摩擦力效應

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(1)

A frictional contact finite element for wheel/rail dynamic simulations

輪軌動態有限元素分析含摩擦力效應

朱聖浩

國立成功大學土木工程學系特聘教授

軌道運輸技術論壇

(2)

An earthquake with a magnitude of 6.8 occurred in Chuetsu region of Niigata Prefecture of Japan on October 23, 2004 at 17:56 causing the derailment of the Shinkansen train (arranged from Yomiuri Newspaper and Internet web-sites)

1. 前言

精確的模擬列車脫軌現象需要準確的輪軌有限元素模型。

(3)

Taiwan High Speed Rail slightly derailing in southern Taiwan due to the Jiasian earthquake on March 4, 2010

(4)

Resonance

柱子勁度越大脫軌係數越小

Se ism ic lo a d s a nd sp ring s

Y X Z

高速列車受地震的影響

(5)

高速列車受基礎沉陷的影響

X Y

Z

X Y

Z Brid g e g ird e r

Ra il

Co nc re te p la te

Pie r

X Y

Z (C)

(A) (B)

(D)

(

a) Deformed bridge near the settlement

(b) Deformed bridge at location B (c) Deformed bridge at location C

(6)

Settlement of 6.5 cm (Vangle=0.00217 rad) in the vertical direction

(7)

2. 車橋互制之非線性動力有限元分析

含碰撞、分離、及摩擦行為之元素

The element includes a wheel node and a

number of target nodes. The wheel node can move on these target nodes.

K

F

r

(8)

B A

1 2

C Fs Fn Fs

Fn D

k1, k2, and k3 between points A and B

a 3D beams to b

simulate rails

Cubic splines to

simulate wheel surface

I

J

Time=0.319 s Time=0.347 s

軌道可用三維梁元素模擬 適當的勁度用以模擬輪軌間 之勁度

使用點對曲線之碰撞元素模擬

Time=0 s

(9)

0

0 

 

= 

k k

K

C

 

 

= 

0 0

0 0

K

C

 

 

=  k 1

2

µ

µ µ

K

C

The sticking, sliding, and separation stiffness matrices at one point are as follows:

碰撞不滑動

滑動含摩擦效應

分離

(10)

K

1-2

= T

T

K

C

T Change to the 1-2 coordinate

B A

1 2

C Fs Fn Fs

Fn D

k1, k2, and k3 between points A and B

a 3D beams to b

simulate rails

Cubic splines to

simulate wheel surface

I

J

 

 

= −

2 1 2

1

2 1 2

1

4

K K

K

K K Change to 2-node contact

K

BC

= T

4×6

T K

4

T

4×6

Change to contact between B and I-C-J

K

BIJ

= T

6×18T

K

BC

T

6×18

Change to 18 by 18 global

stiffness matrix

(11)

3 1 2 3 2 1

9 16 2

3

/

/

*

r

RE f

k 

 

= 

車輪和軌道之間的垂直剛度可以使用赫茲接觸理論:

我們使用以下公式來模擬車 輪和導軌之間的剛度:

c

r

a bf

k = +

2

再使用三維有限元 素分析計算軌道和 車輪之間的剛度來 評估a,b和c。

X Y Z

B A

1 2 C

Fs Fn Fs

Fn D

k1, k2, and k3 between points A and B

a 3D beams to b

simulate rails

Cubic splines to simulate wheel surface

I

J

(12)

3. Accuracy study

The accuracy of the element is studied using

dynamic analyses including a SKS-700 train wheel with a UIC-60-kg rail fixed at the two rail ends.

Symmetry of the wheel

FV

Cv Kv

KH

CH FH=20 kN (Section 3.1)

FH=10.4125kN*Sin(20πt) (Section 3.2) (in Y direction)

A

X Y

Z

Fixed end

Fixed at two sides of the rail 0 0.2 0.4 0.6

Time (s) (Frequency=10 Hz) -80

-40 0 40

Fv(t) (kN)

-71.25 kN (-Z direction)

51.25 kN (+Z direction)

X Y

Z

(13)

0 0.1 0.2 Time (s)

0 10 20 30 40

Forces between wheel and rail (kN) Simple FEM, Vertical force (P) Simple FEM, Horizontal force (Q) Complex FEM, Vertical force (P) Complex FEM, Horizontal force (Q)

A wheel and rail contact problem with a constant

horizontal force

(14)

0 0.05 0.1 0.15 0.2 0.25

Time (s)

0 1 2 3 4 5

Average Q/P between 0.024 s (2 m for train speed=300 km/h)

Simple (FEM) Complex FEM

(15)

A wheel and rail contact problem with a sine wave horizontal force

0 0.1 0.2 0.3 0.4

Time (s) -10

0 10 20 30

Forces between wheel and rail (kN) Average between 0.024 s

Simple FEM, Vertical force (P)

Simple FEM, Horizontal force (Q) Complex FEM, Vertical force (P) Complex FEM, Horizontal force (Q)

A B

(16)

0 0.1 0.2 0.3 0.4

Time (s)

0 0.4 0.8 1.2 1.6 2

Average Q/P between 0.024 s (2 m for train speed=300 km/h)

Simple (FEM) Complex FEM

A B

(17)

0 0.4 0.8 1.2

Time (s)

0 0.4 0.8 1.2 1.6 2

Average Q/P between 0.024 s

A more complicated simulation was performed using the same model as above. An additional torsion in the X direction is

applied to the beam center. Torsion=183 sin (10*pi*t) kN

(18)

4. 結論

本研究開發了一種具有粘貼,滑動和

分離模式的非線性移動輪/軌接觸元

素,其中使用Power函數模擬垂直輪

軌剛度和常數模擬水平輪軌剛度。本

文驗證的實例說明,所提出的非線性

移動輪軌元素可以以精確地模擬複雜

的輪軌接觸問題。

(19)

Many thanks for your attention

參考文獻

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