Basis Weight Sensor

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底灯h防ll釐r 的缸得激low釐r

快灯ompr釐ss 源防r BW Caliper

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:

1 Basis Weight Sensor with Air Gap 2 IR Moisture Sensor

3 Spare Lot x 2

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Basis Weight Sensor

STLK-

11 85 Kr85 , β ,

10.7 , ,

,

, ,

.

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Basis Weight

STLK-

11 85 Kr85 , β ,

10.7 , 15g/m

²

550g/m

²

Basis Weight Sensor

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BW Source

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A A B B C C D D E E F F G G

H H GAP GAP I I PURGE PURGE J J

K K

L L M M N N O O P P

Q Q PURGE PURGE R R

S S

T T PURGE PURGE

BW Source

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BW Detector

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A A B B

C C PCB PCB D D

E E F F G G

H H GAP GAP I I PURGE PURGE J J

K K

L L M M N N O O P P

Q Q PURGE PURGE R R

S S T T U U

BW Detector

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IR Moisture Sensor

Source

Detector

PbS

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Moisture

Source

Detector PbS

5%

IR Moisture Sensor

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IR Moisture

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IR Moisture

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1 ASPC ABB Smart Processing Center) 2 ECPSR 086370-001 (Power Supply Board) 2 MPRC 086444-005

3 ECF 086348-001 (End Column Frame) 4 ECS 086329-001 (End Column Sensor) 5 ECC 086387-001 (End Column Color) 6 SMI

7 BRAM

8 Carriage PC Board

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1 2 3

4 DC

5 Top Bot Motor IR

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QCS

1 BRAM

2 EEPROM 3 NRAM

4 SMI

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BRAM

Initializing and Loading /BRAM1 using FTP

BRAM1 is a battery-backed random access memory (BRAM) disk area used for the /ss01 root directories. This procedure should be used in any of the following situations:

• When installing a new system

• When installing a new BRAM

• When BRAM needs reformatting or restoring

Note: This procedure is to initialize and load a new BRAM board, or to reinitialize and reload a BRAM board which is no longer readable

(perhaps from a defective battery).

This procedure will replace all existing files on the BRAM. If you do

not want to remove these files, do not perform this procedure.

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1. Set the MPRC diagnostic switch in the Up position and push the Reset button.

2. Connect the Service Workstation to the Scanning Platform with PowerTerm Plus AVOS window using the default IP address of 192.168.1.20.

3. From the AVOS window prompt, change directory to /lib01/bin by typing:

cd∆/lib01/bin {ENTER}

4. Initialize the BRAM:

Type: .∆bld_bram {ENTER}

The console will display the directory structure when it has built the BRAM file system area.

Note: The command will attempt to unmount the BRAM1 device. If the device is not there, a umount error message will result. This error message should be ignored.

The preparation of the BRAM ramdisk device, called BRAM1, is complete when the $$ prompt returns. Once the BRAM has been initialized, the required startup and miscellaneous files can then be loaded into it.

5. With the MPRC Diagnostic Switch in the EXTEN DIAG(UP) position, restart the MPRC by typing:

reset∆f {enter}.

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6. From the AVOS window, select Communication->Run FTP.

7. Click the Connect button to open the Connect dialog box.

8. Enter the MPRC’s IP address (default: 192.168.1.20) in the Host Name text box.

9. Click the dialog box’s Connect button. The Remote Directory should show the

/ss01 contents.

10. Set the FTP Local Directory to c:\espdisks\ss01\clm.

11. Set the FTP Remote Directory to: /ss01/clm.

12. Select all files shown in the Local Files display area.

Note: Make sure that the Binary soft button is displayed. This button toggles between Binary and ASCII.

13. Click on the -> symbol to start the file transfer.

14. Set the FTP Local Directory to: c:\espdisks\ss01\scn.

15. Set the FTP Remote Directory to: /ss01/scn.

16. Select all files shown in the Local Files display area.

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17. Click on the -> symbol to transfer the files.

18. Set the FTP Local Directory to: c:\espdisks\papersmi.

19. Set the FTP Remote Directory to: /ss01/smi.

20. Select all of the files shown in the Local Files display area.

21. Click on the -> symbol to start the file transfer.

22. If installing a new BRAM or reformatting an existing BRAM, then load the BRAM with the files from your backup ss01 diskette. See “Restoring the SP

Configuration Only” on page 47.

23. Define the desired Scanning Platform IP address for the AVOS window in

netfile.

Type:

buildnet {ENTER}

Follow the instructions of this utility to define the first parameter to be the desired IP address for the Scanning Platform. See “Using the buildnet Utility”

on page 121.

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EEPROM

Loading and Blasting EEPROMs using FTP

1. With the MPRC diagnostic switch in the EXTND DIAG position (up), press the RESET push button.

2. Reconnect the AVOS window using the default address of 192.168.1.20.

When the $$ prompt appears, type: reset∆f

3. Activate the FTP utility. The FTP Client dialog box should now be open.

4. Set the FTP Client dialog box to connect to the desired Scanning Platform IP address (defined in netfile).

5. Set the Local Directory to c:\espdisks\maint1\bin.

6. Set the Remote Directory to /maint1/bin.

7. Select all the files shown in the Local Files display area.

Note: Make sure the Binary soft button is displayed (this button toggles between Binary and ASCII).

8. Click on the symbol to initiate the file transfer.

9. Set the Local Directory to c:\espdisks\maint1\drv 10. Set the Remote Directory to /maint1/drv.

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11. Select all the files shown in the Local Files display area and make sure the Binary soft button is displayed (this button toggles between Binary and

jul..Ascii).

12. Click on the --> symbol to initiate the file transfer.

13. Set the Local Directory to c:\espdisks\maint1\lib.

14. Set the Remote Directory to /maint1/lib.

15. Select all the files shown in the Local Files display area and make sure the Binary soft button is displayed (this button toggles between Binary and Ascii).

17. Set the Local Directory to c:\espdisks\maint1.

18. Set the Remote Directory to /maint1.

21. Set the Local Directory to c:\espdisks\maint2.

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22. Set the Remote Directory to /maint2.

23. Select the file shown in the Local Files display area and make sure the Binary soft button is displayed (this button toggles between Binary and Ascii).

25. Switch to the AVOS Window

26. Initiate the EEPROM blast activity by typing: $avos {ENTER}

27. Do you wish to continue (y/n) y {ENTER}

28. When $$ prompt returns, type: $promdisk {ENTER}

29. Do you wish to continue (y/n): y {ENTER}

30. In each case the system will respond with a series of status messages as it carries out the activity of erasing the EEPROM devices and loading the files.

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NRAM

Initializing and Loading /NRAM1 using FTP

NRAM is a sequential EEPROM block of memory used for the /APPL directories containing application software. It is normally set up as read only. This procedure should be used when installing a new MPRC board and will be a part of any upgrade procedure.

Note: This procedure will replace all existing files on the NRAM. If you do not want to remove these files, do not perform this procedure.

1. Connect the Service Workstation to the Scanning Platform via the PowerTerm Plus AVOS window using the default IP address 192.168.1.20.

2. With the MPRC diagnostic switch in the EXTEN DIAG position (up), press the RESET push button.

3. Reconnect the AVOS window using the default address (192.168.1.20) and type:

reset∆f

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4. Reconnect the AVOS window using the address defined in netfile. Change the directory by typing:

cd∆/maint3/bin {ENTER}

5. Initialize the NRAM:

.∆bld_nram {ENTER} (this could take up to 15 min.) 6. Restart the system using the short startup routine.

reset∆1

7. Activate the FTP utility.

8. Click the Connect button to open the Connect dialog box.

9. Enter the MPRC’s IP address set up in netfile in the Host Name text box.

10. Click the dialog box’s Connect button.

11. Set the Local Directory to c:\espdisks\temp 12. Set the Remote Directory to /temp.

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14. Click on the symbol to initiate the file transfer.

15. Execute the following script to expand and distribute the libraries just loaded:

.∆/ss01/clm/expndftp {ENTER}

This will take approximately 6 to 10 minutes.

16. Set the MPRC Diagnostic Switch to the middle position.

17. Reset the system by typing: reset

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SMI

Loading and Blasting SMI using FTP

1. From the AVOS window with the Diagnostics switch in the middle position, type:

reset∆1 {ENTER}

The system responds by initiating a Scanning Platform short startup. During this phase, certain checks will be performed and information about BRAM and the file system will be printed.

2. From the AVOS window, select Communications > Run FTP.

3. Set the FTP Client dialog box to connect to the desired Scanning Platform IP address and connect.

4. From the TCP window, set the Local Directory to c:\espdisks\ucbtm and set the Remote Directory to /ss01/smi. Select the file btc.b in the Local Files display and make sure the binary soft button is displayed.

5. Click on the -> symbol to initiate the file transfer.

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6. At the AVOS prompt, blast the microcontrollers by typing:

cd∆/ss01/smi {ENTER}

ucblast {ENTER}

The console will display a list of the microcontrollers the utility has found in the system. Compare this list to the standard microcontroller assignments which are also printed out. If the list of microcontrollers found is not completed or is otherwise incorrect, select the abort option (No) and troubleshoot the problem.

If the list is correct, select “begin PROM programming”.

The utility will proceed to blast each microcontroller, checking for error conditions as it goes. If an error condition occurs, the utility will ask to either reblast, skip to the next microcontroller, or abort. Always select reblast at least once, then either abort or skip to the next microcontroller. Replace the defective microcontroller SMI board.

It is possible to load a single ECF/ECS/ECC board by including the slot address as an argument to the ucblast utility. For example: ucblast 0x1f, will only load the ECF board. The board slot assignments are as follows:

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Slots -003 Backplane -004 Backplane

0 0x1F 0x1F 1 0x01 0x21 2 0x22 0x02 3 0x23 0x03 4 0x24 0x04 5 0x05 0x25 6 0x06 0x26 7 0x27 0x27

7. From the AVOS window, remove the btc.b library image if it exists by typing:

rm∆btc.b {ENTER}

8. From the AVOS window prompt with the Diagnostic Switch in the middle position, type:

reset {ENTER}

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If the system configuration has not been performed, you will see the following error message at the conclusion of loading the libraries and images:

Community: p@appl_start, unable to read initialization file:

/ss01/clm/appl.ini

This message indicates that a configuration session is required.