本研究主要針對 EAPSM 光罩清洗流程進行探討,尋求可降低霧 狀污染形成的清洗方式,同時延長光罩的使用壽命。從離子殘留程度 及相損失程度、光穿透度進行比較,在眾多無硫清洗方法(Sulfate free cleaning)中,以 DUV 搭配熱處理方式對於消滅 DUV 光罩的霧狀污 染最為適切。
選擇不使用傳統法,可大大降低超純水的使用量,且 DUV 產生臭 氧的方式屬於乾式法,使用的化學品也大幅減少,對於環境負荷減少,
友善度提高,對企業而言,可望達到清潔生產。惟需加熱至 200℃,
所產生的溫室氣體,其碳足跡是否會抵銷前述因用水及化學品減量的 優勢,且昇華的硫酸銨後續處理,尚有探討空間。
本研究提到目前發展方向多以臭氧取代硫酸為主,需特別注意的 是,臭氧對於金屬的傷害,因 EUV 光罩使用了大量的金屬類化合物,
例如釕 Ru,在方法導入前期,則須加入考量。
本研究從諸多光罩清潔方法中,以前述分析手法,獲得最為適切 的清洗方法。並在研究中比較各清洗單元的特性,在接下來的微影製 程技術無論是走到 193 nm 浸潤式(immersion)微影技術或是極紫外 線(EUV)微影技術,皆可參考各界對於 193nm DUV 光罩清洗方法 的成果,為下一代製程節點作好準備。
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附 錄 一 UV/O3 法數據比較【離子殘留率】
33
附 錄 二 UV/O3 法數據比較【光學性質】
附 錄 三 電解水法數據比較【離子殘留率】
清洗條件 傳統法
傳統法 +DIO3+DIH
2 M/S+DI rinse+DUV
傳統法 +DIO3+DIH2
M/S+CO2 purge+DUV
DIO3 DIH2
high conc DIO3+SPI
N
硫離子殘留率 1 1.4 0.96 0.35 0.1 0
銨離子殘留率 1 0.39 0.3 0
*資料來源 DNP[25] DNP[25] Toppan[21] Toppan[21] Toppan[24]
35
附 錄 四 電解水法數據比較【光學性質】
清洗條件 傳統法 DIH2 DIH2+NH4OH APM DIH2 SC1 DIO3 DIO3+DIH
2 DIO3+SC1
DIO3
(Normalize) 1 1 0.78 1 0.19 0.065 0.023
穿透度
(Normalize) 1 0.01 0.1 1 0.27 0.29 0.08 0.01 0.15 0.06 0.012
*資料來源 Wacom[20] Wacom[20] Wacom[20] Toppan[21] Toppan[21] Toppan[21] Toppan[21] Toppan[21] SL[22] SL[23]
清洗條件
high conc DIO3+SPI
NH4OH DIO3+SC1 DIO3 APM SOM SPM
+HT SC1
25C dilute NH4OH +M/S+SP
IN 相移角度
(Normalize) 0.05 0.34 0.17 0.39 0.7 0.39 1.21 0.7 0.62 0.56
穿透度
(Normalize) 0.002 0.03 0.024 0.036 0.02 0.03
*資料來源 Toppan[24] DNP[25] DNP[25] Samsung[27] DuPont[28] DuPont[28] DuPont[28] DuPont[28] DuPont[29] DuPont[29]