• 沒有找到結果。

以 58Ag–32Cu–10Pd、65Ag–20Cu–15Pd、68.8Ag-26.7Cu-4.5Ti 三種金屬 箔分別去接合 steel(Crofer 22)跟 YSZ,溫度設定在高於其金屬箔的液相線溫 度 20°C,依序分別為 870°C、920°C、920°C,持溫時間為 5 分鐘,再對接 合完的試片去做 SEM/EDS、TEM/EDS/SADP 的微觀結構分析。

兩個有包含 Pd 元素以及一個含有 Ti 元素的 Ag 基金屬箔,被用來接合 YSZ 和耐腐蝕性的 steel。用 SEM 和 TEM 並搭配 EDS 做 interlayer、

steel/interlayer、interlayer/YSZ 介面的微觀結構分析。在含有 Pd 元素的 interlayer 中,靠近 YSZ 側的 Cu-rich 相是 FCC Cu;它從 ZrO2溶解了大量 的 Zr 以及從 steel 溶解了一些 Fe、Cr。在靠近 steel 側 interlayer 層的 Cu-rich 相是序化的 Cu3Pd,而且其為 L12晶格結構。在 58Ag–32Cu–10Pd 金屬箔層 中,Ag 顆粒析出在 Cu3Pd 相;相比之下,在 65Ag–20Cu–15Pd 金屬箔層中,

是針狀的α-Fe(Cr) 相析出在 Cu3Pd 相。在 steel/interlayer 介面沒有發現反應 物,但是在 Ag-和 Cu-rich 相中有出現差排的現象。在 interlayer/YSZ 介面,

有 Ti3O5和 SiO2兩種反應物。在 YSZ、steel、interlayer 中有擴散,導致成 分的改變和反應物產生在介面,形成良好的接合面。

在含有 Ti 成分的金屬箔中,靠近 Steel 側的地方形成了 Fe2Ti 相,這是 因為 Fe 從不鏽鋼裡面擴散到金屬箔與 Ti 反應所形成的,以及在靠近介面的

91 Ag-Cu-Ti 的試片,其接合強度不管是剪應力還是拉應力都較 Ag-Cu-Pd 的試 片好,與氣密性實驗所得到的結果一致。推測可能是因為含有 Ti 成分的接 合試片有形成兩層緻密的氧化層 Ti2O3及 Fe2Ti4O,而根據文獻指出,形成 Fe2Ti4O 這層氧化層,可以提升接合的機械強度。

92

Huang "Material research for planar SOFC stack," Solid State Ionics. 148

[3] 513-519 (2002)

5. 楊哲化, "固態氧化物燃料電池(SOFC) 原理與檢測," (2010) 6. 周玉、雷廷權, "陶瓷材料學," 中央圖書出版社. (1998) 7. Thyssen Krupp "Material Data Sheet No. 4046," (2010) 8. Thyssen Krupp "Material Data Sheet No. 4050," (2010)

9. W. B. Hanson, K. I. Ironside and J. A. Fernie "Active metal brazing of zirconia," Acta Materialia, 48 [18–19] 4673-4676 (2000)

10. H. Q. Hao, Y. L. Wang, Z. H. Jin and X. T. Wang "Joining of zirconia to zirconia using Ag-Cu-Ti filler metal," Journal of Materials Processing

Technology, 52 [2–4] 238-247 (1995)

11. Mrityunjay Singh, Tarah Shpargel and Rajiv Asthana "Brazing of yttria-stabilized zirconia (YSZ) to stainless steel using Cu, Ag, and

93

Ti-based brazes," Journal of Materials Science, 43 [1] 23-32 (2008)

12. M. Singh, T. P. Shpargel and R. Asthana "Brazing of Stainless Steel to Yttria-Stabilized Zirconia Using Gold-Based Brazes for Solid Oxide Fuel Cell Applications," International Journal of Applied Ceramic Technology, 4 [2] 119-133 (2007)

13. A. V. Durov, B. D. Kostjuk, A. V. Shevchenko and Y. V. Naidich "Joining of zirconia to metal with Cu-Ga-Ti and Cu-Sn-Pb-Ti fillers," Materials

Science and Engineering: A, 290 [1] 186-189 (2000)

14. Jens T. Darsell and K. Scott Weil "High temperature strength of YSZ joints brazed with palladium silver copper oxide filler metals,"

International Journal of Hydrogen Energy, 36 [7] 4519-4524 (2011)

15. M. Singh, T. P. Shpargel and R. Asthana "Braze oxidation behavior and joint microstructure in YSZ/steel joints made using palladium brazes for SOFC applications," Materials Science and Engineering: A, 485 [1–2]

695-702 (2008)

16. Zhang Li Shujie Li "Joining SiC-based materials to themselves and metals," Powder Metallurgy Technology, 22 [2] (2004)

17. 陳奕呈 "鈦-鎳-鈦箔層接合固態氧化物燃料電池中 316L 不鏽鋼與釔 安定氧化鋯之介面反應," 碩士論文,交通大學,(2010)

94 measuring tensile and shear bond strength of ceramic-ceramic and metal-ceramic joining," Materials Research Innovations, 6 [5] 277-280 (2002)

22. "Fine ceramics (advanced ceramics, advanced technical ceramics) — Test method for interfacial bond strength of ceramic materials," ISO 13124:2011(E).

23. E. P. Butler "Transformation-toughened zirconia ceramics," Materials

Science and Technology, 1 [6] 417-432 (1985)

24. Donald R. Askeland "The science and engineering of materials 4th edition," Thomson learning Inc., 232-250. 19 (2005)

25. J. B. Liu, Y. W. Zeng and L. Meng "Interface structure and energy in Cu–

71.8wt.% Ag," Journal of Alloys and Compounds, 464 [1–2] 168-173

95

(2008)

26. D. Broddin, G. Van Tendeloo, J. Van Landuyt, S. Amelinckx, R. Portier, M. Guymont and A. Loiseau "Long-period superstructures in Cu3±xPd,"

Philosophical Magazine A, 54 [3] 395-419 (1986)

27. G. Ceder, D. de Fontaine, H. Dreysse, D. M. Nicholson, G. M. Stocks and B. L. Gyorffy "Ab initio study of the CuPd one-dimensional long period superstructure phase diagram," Acta Metallurgica et Materialia, 38 [11]

2299-2308 (1990)

28. J. Kulik S. Takeda, D. de Fontaine "Spinodal ordering beyond the Lifshitz point in Cu3Pd observed by high voltage electron microscopy," Acta

Metal. 35, 2243-2254 (1987)

29. Z. Guo, C. S. Lee and J. W. Morris Jr "On coherent transformations in steel," Acta Materialia, 52 [19] 5511-5518 (2004)

30. Sandoval Luis, M. Urbassek Herbert and Entel Peter "The Bain versus Nishiyama–Wassermann path in the martensitic transformation of Fe,"

New Journal of Physics, 11 [10] 103027 (2009)

31. Joanne Murray "Calculations of Stable and Metastable Equilibrium Diagrams of the Ag-Cu and Cd-Zn Systems," Metallurgical and Materials

Transactions A, 15 [2] 261-268 (1984)

96

32. Kun-Lin Lin and Chien-Cheng Lin "Reaction Between Titanium and Zirconia Powders During Sintering at 1500°C," Journal of the American

Ceramic Society, 90 [7] 2220-2225 (2007)

33. S. P. S. Badwal "Grain boundary resistivity in zirconia-based materials:

effect of sintering temperatures and impurities," Solid State Ionics, 76 [1–

2] 67-80 (1995)

34. X. M. Xue, J. T. Wang and Z. T. Sui "Wettability and interfacial reaction of alumina and zirconia by reactive silver-indium base alloy at mid-temperatures," Journal of Materials Science, 28 [5] 1317-1322 (1993)

35. Hongqi Hao, Yonglan Wang, Zhihao Jin and Xiaotian Wang "Joining of Zirconia Ceramic to Stainless Steel and to Itself Using Ag57Cu38Ti5 Filler Metal," Journal of the American Ceramic Society, 78 [8] 2157-2160 (1995)

36. O. B. Loginova V. M. Perevertailo, and N. G. Bagno "Interaction Between Metal Melts and Zirconium Dioxide," Transactions of Joining and

Welding Research Institute, 30, 143-147 (2001)

37. R. Arroyave "Thermodynamics and kinetics of ceramic/metal interfacial interactions," Ph.D. Dissertation, MIT. (2004)

97

38. J. S. Pimenta, A. J. A. Buschinelli, R. M. do Nascimento, A. E. Martinelli and J. Remmel "Joining of zirconia mechanically metallized with titanium," Cerâmica, 56 212-221 (2010)

39. D. Sciti, A. Bellosi and L. Esposito "Bonding of zirconia to super alloy with the active brazing technique," Journal of the European Ceramic

Society, 21 [1] 45-52 (2001)

40. A. Tsoga, A. Naoumidis and P. Nikolopoulos "Wettability and interfacial reactions in the systems NiYSZ and Ni/Ti-TiO2/YSZ," Acta Materialia, 44 [9] 3679-3692 (1996)

41. Kyu-Yong Lee "Brazing Ceramic to Stainless Steel Enhanced by Surface Modification," Welding Journal, 35-39 (2007)

42. K. Zapfe "LEAK DETECTION," Deutsches Elektronen-Synchrotron DESY, Hamburg, Germany. (2007)

相關文件