本論文探討ㄧ個雙流線型工廠的問題,此問題為兩座工廠皆為多階段流線型的生產 系統,兩廠間同ㄧ站有相同加工製程機台,可允許跨廠支援加工,並考慮工件族整備時 間以及有交期的限制下,建立一個穩健的生產排程。我們必須兼顧考慮減少整備時間以 及交期限制的情況下合併相同工件族的工件,在求得近似最佳績效之下能夠決定各工件 的跨廠加工途程及各機台工件加工順序。
本研究提出了群組演算法,同時考慮合併相同工件族之工件以減少整備時間,以及 各工件有不同的交期限制,無法將相同工件族之工件全部強制合併,否則則容易造成交 期晚的工件為了節省整備時間而排序在前面生產;交期早的工件則排序在後面生產,造 成績效變差。基於以上理由,發展出群組演算法,並證實群組演算法(GA-EDD-Group) 有良好的績效。尤其在整備時間大以及工件族個數大,但工件族個數又不能太極端(過 大)的情境之下,群組演算法會有很好的績效。
群組演算法的是以 EDD 排序為基礎合併相同工件族工件,合併績效好則選擇合 併,反之則不合併,所以群組演算法退而至少比僅以 EDD 排序好,進而可能合併到最 後可形成家族式派工的排序,不但節省大量的整備時間而且還考慮了交期的限制。故不 論任何的資料設定(Data Set),群組演算法都有一定的績效,意即在實務上,群組演算法 會有一定的穩健度,如此通用性之大,則是本研究的貢獻。
然而,本研究還有一些延伸的空間。本研究之各工件的工件族假設為不會隨著站別 不同而改變,未來研究則可以考慮會隨著站別而改變各工件之工件族。而針對 Family 數很大的時候,EDD-Group 的改善率呈下降的狀態,此種情況與 Job 數、Family 數以及 Due date 之間有著很大的相依性,可做當大到何種程度時才會開始呈現下降的分析。另 外,可以利用其他巨集演算法(Meta-heuristic)配合群組演算法,求解此雙流線型工廠的
排程與本研究之基因演算法的績效,做求解品質及效率的比較。
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李佳諭,「流程式生產系統下混線生產重排程之研究」,屏東科技大學,碩士論文,民國 96 年。