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Chapter 1: Introduction

1.2. Motivation

Titanium oxynitride and titanium oxycarbide are of relatively new compositions.

Therefore, they still need many works and characterizations to explore an accomplished knowledge on their properties. One of the most interesting properties is the effects of oxygen on structure, electrical and mechanical properties of TiNxOy and TiCxOy. In fact, there have been large amounts of scientific studies on the optical and electrical properties, and chemical compositions of titanium oxynitride and titanium oxycarbide. However, most of those studies focused on polycrystalline TiNxOy and TiCxOy films in contrast with epitaxial TiNxOy and TiCxOy films that has been rarely reported. This is due to the fact that TiNxOy and TiCxOy are very hard materials and are difficult to synthesize in bulk by several common deposition methods such as chemical vapor deposition (CVD), magnetron sputtering, and evaporation. Moreover, in order to obtain high-quality, especially epitaxial TiNxOy and TiCxOy films, those methods require a relatively high substrate temperature which may lead to serious problems for many applications. For hard materials such as TiN, TiC, TiNxOy and TiCxOy, mechanical properties are very important. The difficulty in deposition of epitaxial TiNxOy and TiCxOy also limited the chance to study mechanical properties of TiNxOy and TiCxOy due to the fact that mechanical properties depend on not only chemical composition but also microstructure, whereas microstructure of polycrystalline TiNxOy and TiCxOy films varies widely and is often uncharacterized. The deposition of epitaxial TiNxOy also can improve electrical conductivity and overcome the problem of fast grain boundary diffusion of dopants and

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impurities along the columnar grains of the polycrystalline films [1.79-82]. Furthermore, study of epitaxial films can improve our understanding of basic properties of TiNxOy and TiCxOy. Growth of epitaxial TiNxOy and TiCxOy films is also helpful for etching study due to it can avoid the complicated etch effects from grain boundaries and orientations in polycrystalline films.

TiN, TiC, TiNxOy and TiCxOy films have been widely applied in hydrogen environment; but there is still a lack of understanding about the effect of hydrogen on those materials. Furthermore, studying the etching of those materials by pure hydrogen plasma could be helpful for the first understanding about the role of hydrogen in the patterning process using plasma containing atomic hydrogen such as Cl2/CHF3, Cl2/Ar/CHF3, Cl2/N2/CHF3, Ar/CHF3, and CH4/H2 [1.83, 84]. Moreover, hydrogen plasma treatment can be applied to the revelation of dislocation etch pits in TiN, TiC, TiNxOy and TiCxOy.

This thesis reports the successful growth of epitaxial titanium oxynitride and titanium oxycarbide films on MgO (001) substrates using pulsed laser deposition. The crystallinity, microstructure, chemical composition, and morphology of titanium oxynitride and titanium oxycarbide were investigated. The effect of oxygen on the lattice parameter, microstructure, electrical, and mechanical properties of TiNxOy was especially investigated. Mechanical properties of TiNxOy films were characterized by using nanoindentation. The nanoindentation data was then analyzed and simulated to exclude the substrate effect and then extract the accurate hardness and Young’s modulus of the films. The study of the effects of hydrogen microwave plasma on the stability and etching of titanium oxynitride films as function of gas pressure and treating time was also studied.

1.3. Structure of the thesis

The thesis consists of five chapters and is organized as follows: Chapter 2 presents experimental methods and procedures for growth of epitaxial TiNxOy and TiCxOy on MgO (001) substrates; surface morphology, chemical composition, microstructure, and electrical properties of TiNxOy and TiCxOy are also described. Chapter 3 shows the nanoindentation studies of epitaxial TiNxOy and TiCxOy films including the basic theory of nanoindentation, models to solve substrate effects, experimental procedures, and results. Chapter 4 shows the stability and etching of TiNxOy depending on the hydrogen

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plasma treatment conditions. Finally, Chapter 5 presents conclusions of the present study as well as the future works.

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Chapter 2

Epitaxial growth of titanium oxynitride and titanium oxycarbide films on MgO substrate

2.1. Introduction

Titanium oxynitride and titanium oxycarbide films have been deposited by many methods such as CVD, MOCVD, magnetron sputtering, evaporation, and PLD. Among those methods, PLD has been widely used over the past decade and has been considered as an attractive alternative for the deposition of high-quality thin films because of its unique advantages. The main advantages of PLD are [2.1]:

(i) Conceptually simple: a laser beam vaporizes a target surface, producing a film with the same composition as the target.

(ii) Non-volatile targets (iii) Multi-component target.

(iv) Multi-target or multi-layer or alloy films.

(v) Operated under any ambient gas over a broad range of gas pressure (from 0 – 1 Torr).

(vi) Easy of thickness control.

(vii) Generally of lower substrate temperature.

(viii) Cost-effective: one laser can serve many vacuum systems.

(ix) Fast: high quality samples can be grown reliably in 10 or 15 minutes.

(x) Scalable: as complex oxides move toward volume production.

As shown in Fig. 2.1, the PLD process consists of three regimes:

(i) Regime I: Laser-target interaction.

(ii) Regime II: Target to substrate gas phase transportation.

(iii) Regime III: Deposition and film growth process.

20 Figure 2.1: The PLD process.

The regime II of gas transportation contains high ion/neutral ratio and many ionized species with high kinetic energy (about 10-100 eV). Therefore, PLD is particularly capable of deposition of many materials that are difficult to synthesize in bulk and by other deposition methods such as ceramics (YBCO, PZT, SBN), complex oxides, hard materials (including diamond/diamond like films, TiN, TiC, TiNxOy, TiCxOy, SiC…), and exotic alloys and multi-component films (Fe16N2, La1-xSrxMnO3). The film’s structure and growth mechanism are strictly related to the conditions of plasma obtained by the interaction between targets and laser beam. Authors in ref. [2.2] have shown that in the plume produced from TiC targets, there is the presence of a large amount of ions with high kinetic energy including Ti+, Ti2+, and C+ ions. The neutral Ti was also obtained in the TiC plasma plume. In case of pulsed laser deposition of TiN by the irradiation Ti target in nitrogen gas, the plasma plume contains high-density of reactive species and high-energy ions such as Ti and Ti+, Ti2+, N+ , and N2+ [2.3, 4].

In this chapter, we present the detailed description of the experimental procedures for epitaxial growth of titanium oxynitride and titanium oxycarbide films on MgO (001) substrate using PLD. The crystallinity, microstructure, chemical composition, and morphology of titanium oxynitride and titanium oxycarbide are also studied. The effect of oxygen on the lattice parameter, microstructure, and electrical properties of TiNxOy was especially investigated. The residual strain and stress tensors of TiNxOy and TiCxOy films were also calculated.

21 2.2. Experimental

2.2.1. Pulsed laser deposition system

The deposition of titanium oxynitride and titanium oxycarbide films was carried out in a PLD system. The base pressure in this PLD system can reach 1x10-6 Torr. Figure 2.2 presents a schematic view of the PLD system. The basic structure of the PLD system consists of the following parts:

(i) The substrate stage can be heated up to 700oC.

(ii) A 2-inch target is placed opposite to a substrate stage at a distance of 14 cm. The target can be rotated to avoid pitting during deposition.

(iii) KrF (λ = 248 nm) laser beam is incident at an angle of 45o with respect to the target.

(iv) The PLD reactor chamber is made of stainless steel to sustain high temperature and pressure.

Figure 2.2: A schematic view of the PLD system.

2.2.2. Experimental flowcharts and parameters and material analysis methods

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Figure 2.3 shows the experimental flowcharts of deposition and characterization of epitaxial of titanium oxynitride and titanium oxycarbide films on MgO (001) substrates.

Before titanium oxynitride and titanium oxycarbide films deposition, MgO substrates were heat-treated at 700oC for 30 minutes to obtain a smooth and clean surface. To obtain TiNxOy films with different chemical composition, a TiNO0.064 target was used, and the deposition process was carried out under base pressure of 1 × 10-6 Torr and under nitrogen ambient gas of 10-3-10-5 Torr. Detailed deposition parameters are shown in Table 2.1. A TiCO0.5 target was used to deposit TiCxOy films, and deposition parameters for the TiCxOy films are showed in Table 2.2. After the deposition process had been completed, the substrate was cooled down to room temperature in 90 minutes.

Figure 2.3: Experimental flowcharts of deposition and characterization of epitaxial of titanium oxynitride and titanium oxycarbide films on MgO (001) substrate.

23

Table 2.1: Deposition parameters for titanium oxynitride films by the PLD method.

Sample A B C D

Table 2.2: Deposition parameters for titanium oxycarbide films by the PLD method.

Sample 1

24

The deposited films were then analyzed by atomic force microscopy (AFM), x-ray photoelectron spectroscopy (XPS), x-ray diffraction pattern (XRD), transmission electron microscopy, Hall measurements, and nanoindenter. The results of nanoindentation as well as data analysis will be presented in Chapter 3.

2.2.3. Instruments:

2.2.3.1. X-ray photoelectron spectroscopy

X-ray photoelectron spectroscopy (XPS) is one of the most powerful techniques used in the surface, interface and thin film analysis. Of all the presently available instrumental techniques for surface analysis, XPS can generally do quantitative analysis with readily interpretable and the informative results of chemical analysis.

In an XPS experiment, the sample is irradiated by low energy X-rays in an ultra high vacuum environment. This causes photo-ionisation of the atoms at the specimen's surface:

photoelectrons are emitted from the atomic energy levels with very specific Binding Energies and, consequently, with a very accurate spectral signature/fingerprint for all the elements from the Periodic Table and their chemical compounds. Quantitative data can be obtained from peak heights or peak areas. The quantitative sensitivity is in the range of (10-2 - 10-4) of a monolayer and the surface sensitivity is in the range of (2-100) monolayers (<0.5 - 20nm). From the results of this analysis, it is possible to infer which elements are present on the specimen, what their chemical states are (due to chemical shifts of the binding energy of the electron shells), and in what quantities they are present.

The following quantitative results are obtained with errors <10% (and <5% for using well known standards): element relative concentrations, oxidation states relative

The following quantitative results are obtained with errors <10% (and <5% for using well known standards): element relative concentrations, oxidation states relative

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