CONTROL CHART
6. SENSITIVITY ANALYSIS
Hence, the average run length is the expectation ofW4, that is ( )
(
1 2) (
1 2)
The calculation of ARL in (20)~(27) is complicated. Crowder (1987a, 1987b, 1989) and Lucas
and Saccucci (1990) propose approximated approach and Fortran program to calculate ARL
for a single EWMA control chart. We modify the Fortran program proposed by Crowder (1987b) to obtain the numerical approximated values for αe1,βe1,αe2andβe2. Consequently,
various ARL of the proposed control charts can be obtained.
6. SENSITIVITY ANALYSIS
The sensitivity analysis illustrates the effects of variation of measurement errors on
the performance of the proposed control charts.
Let ψ1 and ψ2 be the ratios of measurement error variation contaminated in the total
variation of the first process and the second process, respectively. That is
2
measurement errors are always less than or equal to all variation from the processes. The values of average run length under various combinations of ψ1, ψ2, δ(10) and δ(01) are
shown in Table 1, which is organized into 36 separate panels, corresponding to δ(10) = 0.0,
0.5, 1.0, 1.5, 2.0, 2.5 and 3.0; δ(01)= 0.0, 0.5, 1.0, 1.5, 2.0, 2.5 and 3.0; ψ1= 0.0, 0.1, 0.2, 0.3,
0.4 and 0.5; ψ2= 0.0, 0.1, 0.2, 0.3, 0.4 and 0.5.
From Table 1, we find that when the first process is out of control but the second process is in control, δ(10)≠0 andδ(01) =0, ψ1 increases, leading to increase in ARL; while ψ2
increases, ARL is unchanged. When the second process is out of control but the first process is in control, δ(10) =0 andδ(01) ≠0, we found that ψ1 increases but the ARL is unchanged;
while ψ2 increases, leading to increase in ARL. When the first and the second processes are
both out of control, δ(10) ≠0andδ(01) ≠0, ψ1 increases, leading to increase in ARL; while
ψ2 increases, leading to increase in ARL.
Therefore, the imprecision measurement devices seriously affected the performance of the proposed control charts. When ψ1 and/or ψ2 increase(s), the ability to detect the
processes shift is poor. The results of sensitivity analysis are summarized in Table 2.
7. CONCLUSIONS
The EWMA control chart and the cause-selecting control chart are proposed to effectively monitor and distinguish the states of two dependent production processes with imprecise measurement devices. The EWMA control chart based on the observed in-coming quality is used to monitor the small mean shifts for the first process, whereas the cause-selecting control chart based on residuals is used to monitor the small mean shifts for the second process.
The performance of the proposed EWMA and cause-selecting control charts under various variations of measurement errors is measured by average run length. It is shown that the presence of measurement error may seriously affect the ability of the proposed control
charts detect processes disturbance quickly. The larger variations of measurement errors lead to small rates of true alarm when at least one of the processes is out of control. If the measurement errors are inherent in the measurement devices and cannot be avoided, then the better way to reduce the effect of measurement errors is to give proper calibration or regular maintenance of measurement devices. The adaptive statistical process control approach may give an improvement for increasing detection ability of the proposed control charts under various variations of measurement errors.
Table 2: Summary of sensitivity analysis
Shift parameter
Ratio of measurement error
variation
ARL
10 0
( )
δ ≠ δ(01) =0
ψ1 q ψ2 q
q -
10 0
( )
δ = δ(01) ≠0 1
ψ q
ψ2 q
-
q
10 0
( )
δ ≠ δ(01) ≠0
ψ1 q ψ2 q
q q
ACKNOWLEDGMENTS
Support for this research was provided in part by the National Science Council of the Republic of China, grant No. NSC-91-2118-M-004-008.
REFERENCES
Abraham, B. (1977), “Control Charts and Measurement Error,” Annual Technical Conference of the American Society for Quality Control 31, 370-374.
Bennett, C. (1954), “Effects of Measurement Error on Chemical Process Control,” Industrial Quality Control 10, No. 4, 17-20.
Crowder, S. V. (1987a), “A Simple Method for Studying Run Length Distributions of
Exponentially Weighted Moving Average Charts,” Technometrics 29, 401-407.
Crowder, S. V. (1987b), “Average Run Lengths of Exponentially Weighted Moving Average Charts,” Journal of Quality Technology 18, 203-210.
Crowder, S. V. (1989), “Design of Exponentially Weighted Moving Average Schemes,”
Journal of Quality Technology 21, 155-162.
Kanazuka, T. (1986), “The Effects of Measurement Error on the Power of X R− charts,”
Journal of Quality Technology 18, 91-95.
Linna, K. W. and Woodall, W. H. (2001), “Effect of Measurement Error on Shewhart Control Charts,” Journal of Quality Technology 33, 213-222.
Mittag, H.-J. (1993), Qualitatsregelkarten (Munich, Hanser).
Mittag, H.-J. (1995), “Measurement Error Effect on Control Chart Performance,” Annual Proceedings of the American Society for Quality Control 49, 66-73.
Mittag, H.-J. and Stemann, D (1993), “Effekte Stochastistcher Meβfehler bei der Anwendung von Shewhart-Regelkarten zur Streuungsuberwachung,” Allgemeines Statistisches Archiv 77, 240-259.
Mittag, H.-J. and Stemann, D (1998), “Gauge Imprecision Effect on the Performance of the X S− Control Chart,” Journal of Applied Statistics 25, No.3, 307-317.
Mizuno, S. (1961), “Problems of Measurement Errors in Process Control,” Bulletin of the International Statistical Institute 38, 405-415.
Montgomery, D. (2002), Statistical Quality Control, 5th edition, John Wiley & Sons, Inc.
Rabinovich, S. G. (2000), Measurement Errors and Uncertainties, 2nd edition, Springer-Verlag New York, Inc.
Rahim, A. (1985), “Economic Model of X Charts Under Non-normality and Measurement
Error,” Computers and Operations Research 12, No. 3, 291-299.
Tricker, A., Coates, E., and Okell, E. (1998), “The Effect on the R Chart of Precision Measurement,” Journal of Quality Technology 30, 232-239.
Wade, R. and Woodall, W., “A Review and Analysis of Cause-Selecting Control Charts,”
Journal of Quality Technology, 25,.161-169 (1993).
Yang, S. (2002), “The Effects of Imprecise Measurement on the Economic Asymmetric X and S Control Charts,” The Asian Journal on Quality 3, No. 2, 46-55.
Yang, S. and Chen, Y. (2003), “Processes Control for Two Failure Mechanisms,” Journal of the Chinese Institute of Industrial Engineers. (To Appear)
Zhang, G., “A New Type of Control Charts and a Theory of Diagnosis with Control Charts,”
World Quality Congress Transactions, American Society for Quality Control, Milwaukee, WI, 75-85 (1984).