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The interfacial reactions between AlN and Ti have been examined by using SEM/EDS and TEM/EDS after annealing at 1000o-1500oC. As a result, the following conclusions have been obtained:

1. After annealing at 1000oC, a δ-TiN layer was initially formed in the reaction zone between AlN and Ti, and the α2-Ti3Al layer subsequently developed between δ-TiN and Ti. A twinned α2-Ti3Al structure was observed on annealing on 1000°C, while an ordered cubic τ1-Ti3AlN was precipitated from the twinned α2-Ti3Al during cooling. The orientation relationships between τ1-Ti3AlN and α2-Ti3Al(N) were

[ 111 ]

τ1Ti3AlN

//[ 0001 ]

α2Ti3Al(N) and

2. A sequence of phases was observed at the interface consisted of δ-TiN, τ2-Ti2AlN, τ1-Ti3AlN, α2-Ti3Al, and a two-phase (α2-Ti3Al + α-Ti) region After annealing at 1300oC. The α2-Ti3Al region revealed equiaxed and elongated morphologies with

[ 0001 ]

equiaxed

// [ ] 1 100

elongated and

( )

1010 equiaxed //

( )

1122 elongated. In the two-phase (α2-Ti3Al + α-Ti) region, α2-Ti3Al and α-Ti were found to satisfy the following orientation relationship: Ti TiAl

2 3

3. After annealing at 1400oC, the γ-TiAl and a lamellar two-phase (γ-TiAl+α2-Ti3Al) structure, instead of τ1-Ti3AlN, were found in between τ2-Ti2AlN and α2-Ti3Al. The orientation relationship of γ-TiAl and α2-Ti3Al in the lamellar structure was identified to be as follows:

[ 011 ]

γTiAl

//[ 2 1 1 0 ]

α2Ti3Al and

Al TiAl

//( 01 1 0 )

2 Ti3

) 1 1 1

(

γ α . Compared with the reaction zone after annealing at 1400ºC, the γ-TiAl was not found at the interface after annealing at 1500oC.

5. After AlN was bonded with a Ti foil at 1400ºC for up to 1 h, a chopped fiber-like τ2-Ti2AlN precipitated in the matrix of γ-TiAl, with

AlN Ti TiAl

//[ 11 2 0 ]

2 2

]

110

[

γ τ and

( 1 1 1 )

γTiAl

//( 1 1 0 3 )

τ2Ti2AlN, by substituting N atoms for one-half Al atoms after annealing at 1400oC for 1 h. The released Al atoms, due to the precipitation of τ2-Ti2AlN, resulted in an ordered Al-rich γ-TiAl or Ti3Al5. Furthermore, the α-Ti (Al, N) was nitridized into a lamellar layer (δ-TiN + α-Ti) with

[ 110 ]

δTiN

//[ 11 2 0 ]

αTi and

( 111 )

δTiN

//( 0001 )

αTi.

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List of Publications

1. Chia-Hsiang Chiu and Chien-Cheng Lin, “Microstructural Characterization and Phase Development at the Interface Between Aluminum Nitride and Titanium After Annealing at 1300o-1500oC,” J. Am. Ceram. Soc., 89 [4]

1409-1418(2006).

2. Chia-Hsiang Chiu and Chien-Cheng Lin, “Microstructural Development of the AlN/Ti Diffusion Couple Annealed at 1000oC,” J. Am. Ceram. Soc., 91 [4]

1273-1280(2008).

3. Chia-Hsiang Chiu and Chien-Cheng Lin, “Formation mechanisms and atomic configurations of nitride phases at the interface of aluminum nitride and titanium,” J. Mater. Res., in press.

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