Chapter 5. Fast transistor threshold voltage measurement method
5.3.5 Array-based test structure result
The test speed improvement of OP-based Vt measurement is most significant in array-based test structures. In addition to the test time savings from reducing
~10 force-measure iterations to 1, the array-based test structure avoids the time required for the connect and disconnect operations between SMUs and testline IO pads for measurement of successive DUTs which must be performed before the force-measure iterations can begin. Typically, the time required for connect and disconnect operations, which are performed by mechanical switches, is about 1 ms.
However, the time required for changing and latching addresses for DUT selection in array-based test structures is less than 1 us which is much faster than the connect and disconnect mechanical operations. In practice, for array-based test structure measurement, connection between SMU and pad is performed at the first address and disconnection is performed at the last address because the same SMUs are
used for the force and sense terminals of all DUTs. Moreover, the testing time overhead can be further improved in array-based test structure by elimination of prober index time. In general, the prober index time is typically a few hundred ms if the required prober chuck displacement is less than 1 mm. In this experiment, a test time comparison was performed between (A) non-array-based test structures, and (B) array-based test structure. Both cases include ~ 1k DUTs with different W/L combinations. However, in case (A), non-array test structures required more a larger number of testlines and thus more layout area. Typically, only 8 DUTs can be placed in one non-array testline due the constraint that DUTs must not have excessive sharing of I/O pads. As a result, 1k DUTs requires 1000/8=125 testlines in case (A). The Vt of each DUT was measured by the proposed methodology under two different test conditions: 1) non-array DUTs in case A, which require a SMU connect and disconnect for each individual DUT, and 2) an array-based test structure in case (B), which only requires a connect and disconnect for operation for the first and last addresses, respectively. As can be seen in Table II, the time required specifically for the 1k DUT Vt measurements is approximately 6000 ms for both cases (A) and (B). However, case (A) it requires additional overhead of 1000 ms from SMU connect and disconnect operations. Moreover, case A utilizes 125 probe card touch downs instead of the single touch down of case (B). Therefore, case (A) requires 125 prober chuck displacements during measurement. Assuming a prober index time of 200 us, case(A) incurs an additional penalty of approximately 125*200 ms are required for case (A). As a result, the total test time is approximately 32,000 ms and 6,002 ms for the proposed Vt measurement on non-array and array-based test structures, respectively. The test speed is further improved by factor of 5X by taking advantage of a single connect/disconnect and elimination of the prober index time during measurement of the array-based test structure.
non-array DUT array-based DUT
# only measurement ~6000 ms ~6000 ms
# connect and disconnect ~1000ms ~2ms
# prober index time ~1000/8*200ms 0ms
# total testing time ~32000sec ~6002ms
Table 5.2: Test time comparison of OP-based Vt measurement between stand-alone DUT and array-based DUT.
Conclusion
In this thesis, we, first, have presented a novel dummy-fill flow, which applies boolean mask operations to directly generate the mask layers with dummy patterns inserted, and performs dummy generation and mask computation at the foundry simulta-neously with dummy fill and post-dummy simulation at the design house. The proposed flow not only improves the efficiency of dummy generation, but also elim-inates the delays in tape-out due to dummy insertion and post-dummy simulation, and dramatically reduces the tape-out GDS file size, enabling more rapid first sil-icon delivery. In comparison with a conventional dummy-fill flow currently widely used throughout the IC industry, the proposed dummy-fill flow can achieve bet-ter patbet-tern uniformity with less runtime and smaller GDS-file size. The savings in runtime and GDS-file size will be even more significant in future advanced process technologies as more short-range dummy patterns with smaller pattern dimensions are required. Secondly, we have demonstrated a novel design verification flow, which verifies mask generation algorithms by automated direct comparison with the design netlist utilizing currently available physical verification EDA tools. Minimal effort is required to create both the MVS runset and the virtual mask set GDS for ver-ification. The experiments described above demonstrate that MVS automatically detects common errors. As process technologies continue to scale, and the IC in-dustry is challenged by more complex mask generation and requirements for custom
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devices, the proposed design verification flow will become increasingly critical to insuring first silicon success. Next, we successfully developed an array-based test structure and a corresponding novel test methodology for overcoming the IR-drop from parasitic resistance and the leakage current from the control circuitry, which are challenges inherent to any array-based characterization technique. We introduce the technique of hardware IR compensation to address the parasitic IR drop, and the combination of voltage bias elevation and leakage current cancellation to perform ef-ficient, highly accurate current measurements on a large device array. The proposed array-based test structure can fit into the pad frame of a traditional PCM testline and can be placed on a scribe line for production process monitoring. Measurements with the proposed structure have demonstrated accuracy comparable to the PCM testline, but a much larger data volume can be gathered with the same pad frame area. Also, its DUT array size can be further extended for statistical SPICE mod-eling. A series of experiments were conducted on both mature and newly developed process technologies to validate the effectiveness and the superiority of the overall proposed test structure and methodology. As one example of the application of this technique to perform valuable process characterization, we demonstrate the use of a version of this structure to collect local Vth mismatch data for an array of MOSFET pairs. Finally, we successfully developed a testing methodology by using OP-based SMU to speed up the Vth measurement. By using the proposed techniques, the Vth testing speed can improved by 5~10 times with better accuracy about 0.15mV.
Also, combining with a array-based test structure design, ~ 1k FET the test time of Vt measurements can be further improved by a factor of 5X due to connect, dis-connect and prober index time saving. A series of experiments were conducted on both mature and newly developed process technologies to validate the effectiveness and the superiority of the overall proposed test structure as well its application.
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