• 沒有找到結果。

Quality-based supplier selection and evaluation using fuzzy data

N/A
N/A
Protected

Academic year: 2021

Share "Quality-based supplier selection and evaluation using fuzzy data"

Copied!
8
0
0

加載中.... (立即查看全文)

全文

(1)

Quality-based supplier selection and evaluation using fuzzy data

Ming-Hung Shu

a

, Hsien-Chung Wu

b,*

a

Department of Industrial Engineering and Management, National Kaohsiung University of Applied Sciences, Kaohsiung 807, Taiwan b

Department of Mathematics, National Kaohsiung Normal University, Kaohsiung 802, Taiwan

a r t i c l e

i n f o

Article history:

Received 4 December 2008

Received in revised form 20 April 2009 Accepted 21 April 2009

Available online 3 May 2009 Keywords:

Supplier selection Fuzzy number Resolution identity Fuzzy ranking method Fuzzy preference relation Optimization

a b s t r a c t

Since fuzzy quality data are ubiquitous in the real world, under this fuzzy environment, the supplier selection and evaluation on the basis of the quality criterion is proposed in this paper. The Cpkindex has been the most popular one used to evaluate the quality of supplier’s products. Using fuzzy data col-lected from q P 2 possible suppliers’ products, fuzzy estimates of q suppliers’ capability indices Cpkiði ¼ 1; 2; . . . ; qÞ are obtained according to the form of resolution identity that is a well-known theo-rem in fuzzy sets theory. Certain optimization problems are formulated and solved to obtaina-level sets for the purpose of constructing the membership functions of fuzzy estimates of Cpki. These membership functions are sorted by using a fuzzy ranking method to choose the preferable suppliers. Finally, a numer-ical example is illustrated to present the possible application by incorporating fuzzy data into the quality-based supplier selection and evaluation.

Ó 2009 Elsevier Ltd. All rights reserved.

1. Introduction

Nowadays rising customers’ expectations as well as increasing the product quality are becoming an important strategic priority in the pretty competitive global business environment. Manufac-turers must produce the correct products at the accurate time and deliver them promptly to customers to sustain their competi-tive advantage in the marketplace (Hensler, 1994;Hutt & Speh, 2006). Manufacturers increasingly purchase components from suppliers or hire contract manufacturers to produce necessary parts, and they assemble these parts to deliver finished products to customers. In the automotive industry, the cost of components and parts purchased from outside vendors have increased up to 50% of their revenues (Weber, Current, & Benton, 1991). The high technology firms spend more than 80% of total product costs on purchasing materials and services (Burton, 1988; Carr & Pearson, 1999). Obviously, the quality of parts obtained from suppliers determines the quality of the finished products produced by man-ufacturers as well as the customers’ satisfaction and loyalty. There-fore, the evaluation of supplier performance and selection of suppliers are becoming major challenges faced by the manufactur-ing and purchasmanufactur-ing managers (ASQC, 1981).

Assessing a group of suppliers and selecting one or more of them are a complex task because various criteria must be consid-ered in the decision-making process such as quality, cost, goodwill, service, delivery time, and environmental impact (Humphreys,

Wong, & Chan, 2003). According to research conducted byDickson

(1966), quality and delivery are two of the most demanded items

by component suppliers. Twenty five years after Dickson’s research,Weber et al. (1991)still considered quality to be of ‘‘ex-treme importance” and delivery to be of ‘‘considerable impor-tance”. According to Weber’s research on the Just-In-Time (JIT) model, the importance of quality and delivery remains the same.

Pearson and Ellram (1995)surveyed 210 members of the National

Association of Purchasing Management (NAPM), who were ran-domly selected from the listings of electronic firms in the two-digit SIC code 38, and they indicated that quality is the most important criterion in the selection and evaluation of suppliers for both the small and large electronic firms that were surveyed. Moreover, according to the survey of current and potential outsourcing end-users by the OutsourcingInstitute (2003), the top 10 factors in ven-dor selection are commitment to quality, price, reference/reputa-tion, flexible contract terms, scope of resources, additional value-added capability, cultural match, existing relationship, location, and others. Quality is still the most important factor for selecting the preferred suppliers. Furthermore,Olhager and Selldin (2004)

investigated the strategies and practices in the supply chain man-agement using the sample of 128 Swedish manufacturing firms, and concluded that many aspects are important when companies choose supply chain partners, but quality is the most important criterion. In other words, based on the above works, quality can be seen as a fundamental factor for supplier evaluation among var-ious criteria.

Quality affects the productivity and business performance in both industrial and customers’ organizations. Much evidence

0360-8352/$ - see front matter Ó 2009 Elsevier Ltd. All rights reserved. doi:10.1016/j.cie.2009.04.012

*Corresponding author.

E-mail address:[email protected](H.-C. Wu).

Contents lists available atScienceDirect

Computers & Industrial Engineering

(2)

suggests that high quality has a positive impact upon significantly increasing profitability, through lowering operating costs and improving market share (Garvin, 1988; Maani, 1989; Phillips,

Chang, & Buzzell, 1983; Voehl, Jackson, & Ashton, 1994). Kane

(1986)stated that the quantification of the process mean and

var-iation is central to understanding the quality of the components produced from a manufacturing process. This fact brings a issue of quality-based supplier selection and evaluation by process capa-bility indices (PCIs) into the main focus of this research.

The first PCI appearing in the literature was the precision index and it was proposed byJuran (1974) and Kane (1986)and defined as

Cp¼

USL  LSL

6

r

; ð1Þ

where USL stands for the upper specification limit, LSL stands for the lower specification limit, and

r

stands for the process standard deviation. The index Cp measures process precision (consistency

of quality). However, it does not consider whether the process is centered. By considering the magnitude of process variance as well as the location of process mean, the Cpkindex is defined as Cpk¼ min USL 

l

3

r

;

l

 LSL 3

r

  ; ð2Þ

which has been the most popular one used in the manufacturing industry (Kane, 1986; Kotz & Lovelace, 1998).Montgomery (2005)

recommended some minimum capability requirements for per-forming the manufacturing processes under some certain desig-nated quality conditions. For example, CpkP1:33 is for the

existing processes, and CpkP1:50 is for the new processes. On

the other hand, CpkP1:50 is also for the existing processes on

safety, strength, or critical parameter, and CpkP1:67 is for the

new processes on safety, strength, or critical parameter. Finley

(1992)also found that the required values on all critical supplier

processes are 1.33 or higher, and the Cpk values of 1.67 or higher

are preferred. Many companies have recently adopted criteria for evaluating their processes that include more stringent process capability. Motorola’s ‘‘Six Sigma” program essentially requires the process capability to be at least 2.0 to conform the possible 1:5

r

process shift (Harry, 1988).

The supplier certifications in the manuals of ISO 9000 and QS-9000 include a detailed procedure in evaluating supplier’s products on the basis of the most well-known Cpkindex. For a purchasing

contract, a minimum value of Cpkis usually specified. If the

pre-scribed minimum Cpkfails to be met, then the supplier is verified

to be incapable. Otherwise, the supplier is evaluated to be capable. Naturally, we can investigate the supplier selection and evaluation for the case with q P 2 candidate suppliers’ products by using the Cpkindex.

Let Pibe the products population of ith supplier with the mean

l

i and variance

r

2i where i ¼ 1; 2; . . . ; q. The capability index Cpki

indicated the quality of the ith supplier’s products can be defined as Cpki¼ min USL 

l

i 3

r

i ;

l

i LSL 3

r

i   ð3Þ for i ¼ 1; . . . ; q.

Conceptually, in evaluating a group of suppliers and further selecting one or more of them, the assessment requires knowledge of

l

iand

r

iobtained from each supplier’s products in Eq.(3).

How-ever, the

l

iand

r

iare usually unknown. In this case, to assess the

appropriate suppliers, sample data must be collected from suppli-ers in order to estimate Cpki. Let xi1;xi2; . . . ;xinibe independent

ran-dom samples from Pi for i ¼ 1; 2; . . . ; q. Generally, the underlying

data obtained from the output responses of each supplier’s prod-ucts are always assumed to be real numbers. Such a situation,

Pearn, Kotz, and Johnson (1992), Pearn and Shu (2003) and Prasad

and Calis (1999)have used the statistical point estimate ^cpkion Cpki

by ^ cpki¼ min USL  xi 3si ;xi LSL 3si   ; ð4Þ

where the mean

l

iin Eq.(3)is substituted by the sample mean xi  xi¼ 1 ni Xni j¼1 xij

and the standard deviation

r

iin Eq.(3)is substituted by the sample

standard deviation si si¼ 1 ni 1 Xni j¼1 ðxij xiÞ2 " #1=2 for i ¼ 1; 2; . . . ; q.

However, in the practical situations, data collected from the key quality characteristic of suppliers’ products are often somewhat imprecise (fuzzy). For example, the data may be given by color intensity of pictures or by the readings on an analogue measure-ment equipmeasure-ment, as in the studies ofFilzmoser and Viertl (2004)

and Viertl and Hareter (2004). In addition, the imprecise data

may be given by scarce sample data, e.g., the observations made with coarse scales, linguistic data, or data collected with vague and incomplete knowledge, as discussed byGulbay and Kahraman

(2007) and Sugano (2006).Lee (2001) and Hong (2004)indicated

that the measurements partly carried out by the decision-makers subjective determination can also be seen to be fuzzy numbers. In their studies, the estimation of Cpkindex was proposed using

fuzzy data.

In this paper, we study the quality-based supplier selection and evaluation using fuzzy data, which was not seriously treated by the researchers. The paper is organized as follows. In Section2, we introduce the basic properties of fuzzy numbers. In Section3, we discuss the fuzzy estimate of Cpkiby considering fuzzy quality data

collected from suppliers. Using the form of resolution identity the-orem, the membership function of the fuzzy estimate of Cpki for

each supplier is obtained. In order to compute the membership de-grees, some optimization problems are formulated. In Section 4, we provide computational methods to solve the optimization problems. In Section5, to select the preferable suppliers, a ranking method proposed byYuan (1991)is extended to sort the member-ship functions of fuzzy estimates of suppliers’ Cpkiindices. Finally,

we summarize our proposed method in a step-by-step procedure. An application of light emitting diodes (LEDs) is illustrated as an example.

2. Fuzzy numbers

The fuzzy subset ~a of R is defined by a function n~a:R! ½0; 1,

which is called the membership function. The

a

-level set of ~a, de-noted by ~aa, is defined as ~aa¼ fx 2 R : n~aðxÞ P

a

g for all

a

2(0,1].

The 0-level set ~a0 is defined as the closure of the set

fx 2 R : n~aðxÞ > 0g, i.e., ~a0¼ clðfx 2 R : na~ðxÞ > 0gÞ ¼ clðSa>0~aaÞ.

Definition 2.1. The fuzzy subset ~a of R is said to be a fuzzy number, if the following conditions are satisfied:

(i) ~a is normal, i.e., there exists an x 2 R such that n~aðxÞ ¼ 1.

(ii) n~a is quasi-concave, i.e., n~aðtx þ ð1  tÞyÞ P minfn~aðxÞ; n~aðyÞg

for t 2 ½0; 1.

(iii) n~a is upper semicontinuous, i.e., fx 2 R : n~aðxÞ P

a

g is a

closed subset of R for each

a

2(0,1].

(3)

Since ~aa ~a0 for each

a

2(0,1], condition (iv) shows that the

a

-level sets ~aaare bounded subsets of R for all

a

2(0,1]. It is

well-known that condition (ii) is satisfied if and only if the

a

-level set ~

aais a convex subset of R. Therefore, from conditions (i)–(iv), it

is clear that if ~a is a fuzzy number, then the

a

-level set of ~a is a closed, bounded and convex subset of R, i.e., a closed interval in R. Therefore, we can express ~aa¼ ½~aLa; ~aUa.

Remark 2.1. Let ~a be a fuzzy number. It is easily observed that ~aL

a increases with respect to

a

on ½0; 1 and ~aU

a decreases with respect to

a

on ½0; 1.

On the other hand, ~a is said to be a fuzzy real number, if ~a is a fuzzy number and lð

a

Þ ¼ ~aL

aand uð

a

Þ ¼ ~aUaare continuous functions

on ½0; 1.

Remark 2.2. Let ~a be a fuzzy number such that its membership function strictly increases on the interval ½~aL

0; ~aL1 and strictly decreases on the interval ½~aU

0; ~aU1. From the fact of strict monoto-nicity, lð

a

Þ ¼ ~aL

aand uð

a

Þ ¼ ~aUa are continuous functions on ½0; 1. It implies that ~a is also a fuzzy real number.

In order to construct the fuzzy estimate of Cpki, the following

re-sult is very useful.

Proposition 2.1 (Resolution Identity (Zadeh, 1975)). Let ~a be a fuzzy subset of R with membership function n~a. Then,

n~aðxÞ ¼ sup

a2½0;1

a

 1~aaðxÞ;

where 1Ais a characteristic function of set A, i.e., 1AðxÞ ¼ 1 if x 2 A, and

1AðxÞ ¼ 0 if x R A (note that the

a

-level set ~aaof ~a is a usual set).

3. Estimation of Cpkibased on fuzzy data

The significance of this study is that the proposed methodology can effectively handle fuzzy data to evaluate the quality of sup-plier’s products. Now, we will present the estimation of Cpki for

each supplier using fuzzy data.

Let ~xi1; . . . ; ~xini be fuzzy observations (fuzzy data). It is

under-stood that the fuzzy data are assumed to be fuzzy real numbers. Therefore, for any given

a

2 ½0; 1, the corresponding real-valued data ð~xijÞLaand ð~xijÞUafor i ¼ 1; . . . ; q and j ¼ 1; . . . ; nican be obtained.

According to Eq.(4), using the real-valued data ð~xi1ÞLa; . . . ;ð~xiniÞ

L

a, we

can obtain the estimate

^ cL pkia¼ min USL  xL ia 3sL ia ;x L ia LSL 3sL ia   ; ð5Þ where  xL ia¼ 1 ni Xni j¼1 ð~xijÞLa and sLia¼ 1 ni 1 Xni j¼1 ð~xijÞLa xLia  2 " #1=2 :

Similarly, using the real-valued data ð~xi1ÞUa; . . . ;ð~xiniÞ

U

ain Eq.(4),

we can also obtain the estimate

^ cU pkia¼ min USL  xU ia 3sU ia ;x U ia LSL 3sU ia   ; ð6Þ where  xU ia¼ 1 ni Xni j¼1 ð~xijÞUa and sUia¼ 1 ni 1 Xni j¼1 ð~xijÞUa xUia  2 " #1=2 :

Now, we define the closed interval by Aiaas

Aia¼ min ^cLpkia; ^cUpkia

n o ;max ^cL pkia; ^cUpkia n o h i :

By applying this result to the form of Resolution Identity shown in Proposition2.1, we obtain the membership function of fuzzy estimate ~^cpkiof Cpkias

n~^cpkiðrÞ ¼ sup

06a61

a

 1AiaðrÞ: ð7Þ

It should be noted that the fuzzy estimate given in Eq.(7)is en-tirely distinct from the fuzzy estimate obtained byParchami and

Mashinchi (2007) and Hsu and Shu (2008); in their studies, the

result of fuzzy estimate was obtained from Eq.(4)using Buckley’s approach on real-valued data, i.e., fuzzifying a real-valued function to be a fuzzy-valued function. However, in this study, fuzzy data are taken into account.

Let us also express Aia ½lið

a

Þ; uið

a

Þ, where lið

a

Þ ¼ min ^cLpkia; ^cUpkia

n o

and uið

a

Þ ¼ max ^cLpkia; ^cUpkia

n o

: ð8Þ

Since each ~xijis a fuzzy real number, it is found that ð~xijÞLaand

ð~xijÞUa are continuous with respect to

a

on ½0; 1. This also implies

that xL ia; ðs2nÞ

L

ia; xUia, and ðs2nÞ U

iaare continuous with respect to

a

on

½0; 1. Therefore, we conclude that ^cL

pkia and ^cUpkia are continuous

with respect to

a

on ½0; 1. From these facts, the

a

-level set ð~^cpkiÞa

of fuzzy estimate ~^cpkican be expressed as ð~^cpkiÞ L a;ð~^cpkiÞ U a h i ¼ ð~^cpkiÞa¼ r : n~^cpkiðrÞ P

a

n o ¼ min a6b61liðbÞ; maxa6b61uiðbÞ   ; ð9Þ

where liðbÞ and uiðbÞ are those defined in Eq.(8). From Eq.(9), the

relationships between ð~^cpkiÞLaand ^cLpkiaand ð~^cpkiÞUa and ^cUpkiaare

ð~^cpkiÞLa¼ mina6 b61liðbÞ ¼ mina6b61min ^c L pkib^c U pkib n o ð10Þ and

ð~^cpkiÞUa¼ maxa6b61uiðbÞ ¼ max

a6b61max ^c L pkib; ^c U pkib n o ; ð11Þ respectively.

Proposition 3.1. The fuzzy estimate ~^cpkidefined in(7)is a fuzzy real number.

Proof. From Definition2.1, since the closed interval A1(i.e.,

a

¼ 1)

is not an empty set, condition (i) is satisfied. Since the

a

-level set ð~^cpkiÞain Eq.(9)is a closed subset of R, i.e., a convex subset of R,

conditions (ii)–(iv) are satisfied. This implies that ~^cpki is a fuzzy

number. Since lið

a

Þ and uið

a

Þ are continuous on ½0; 1. From Eq. (9), it is found that ð~^cpkiÞLa and ð~^cpkiÞUa are also continuous with

respect to

a

on ½0; 1. This shows that ~^cpkiis indeed a fuzzy real

number. h

4. Computational methods

Now, we will present computational methods for obtaining a membership degree of any given value r of the fuzzy estimate ~

^cpkifor i ¼ 1; 2; . . . ; q. From Proposition2.1, the membership

func-tion of ~^cpkican be expressed as n~^cpkiðrÞ ¼ sup

06a61

a

 1ð~^cpkiÞaðrÞ:

Therefore, the membership degree

a

of r can be obtained by solving the following optimization problem

ðMP1Þ max

a

subject to ð~^cpkiÞLa6r 6 ð~^cpkiÞUa

(4)

where ð~^cpkiÞLa and ð~^cpkiÞUa are those defined in Eqs. (10) and (11),

respectively. For the notational convenience, we also express

g

a

Þ ¼ ð~^cpkiÞLa¼ mina6b61liðbÞ ¼ min

a6b61min ^c L pkib; ^cUpkib n o and fið

a

Þ ¼ ð~^cpkiÞUa¼ maxa6 b61uiðbÞ ¼ maxa6b61max ^c L pkib; ^c U pkib n o :

To provide an efficient algorithm for computing

g

ið

a

Þ and fið

a

Þ,

the following results are very useful.

Proposition 4.1. Under the above descriptions, we have

g

a

Þ ¼ min amin6 b61 ^ cL pkib;amin6 b61 ^cU pkib   and fið

a

Þ ¼ max max a6b61 ^ cL pkib;amax6 b61 ^ cU pkib   :

Proof. Suppose that

min a6b61min ^c L pkib; ^c U pkib n o

¼ min ^cLpkib; ^cUpkib

n o

for some b2 ½

a

;1. Then, we have min

a6b61

^cL pkib6^c

L

pkib and min a6b61 ^ cU pkib6^c U pkib;

which implies that

min min a6b61 ^ cL pkib;amin6 b61 ^ cU pkib  

6min ^cLpkib; ^cUpkib

n o ¼ min a6b61min ^c L pkib; ^c U pkib n o :

On the other hand, since minf^cL

pkib; ^cUpkibg 6 ^cLpkib and

minf^cL

pkib; ^cUpkibg 6 ^cUpkib, we have min a6b61min ^c L pkib; ^c U pkib n o 6 min a6b61 ^ cL pkib and min a6b61min ^c L pkib; ^c U pkib n o 6 min a6b61 ^ cU pkib: It implies that min a6b61min ^c L pkib; ^c U pkib n o 6min min a6b61 ^ cL pkib;amin6 b61 ^ cU pkib   :

This concludes that

min a6b61min ^c L pkib; ^c U pkib n o ¼ min min a6b61 ^cL pkib;amin6b61^c U pkib   :

Similarly, we can also show that

max a6b61max ^c L pkib; ^cUpkib n o ¼ max max a6b61 ^ cL pkib;amax 6b61 ^ cU pkib   :

This completes the proof. h

The optimization problem (MP1) can now be simplified as

ðMP2Þ max

a

subject to

g

a

Þ 6 r

fið

a

Þ P r

0 6

a

61:

Since

g

a

Þ ¼ ð~^cpkiÞLa and fið

a

Þ ¼ ð~^cpkiÞUa, by applying the

state-ments of Remark2.1, it is found that

g

a

Þ is an increasing function

on [0, 1] and fið

a

Þ is a decreasing function on [0, 1]. Therefore,

g

a

Þ 6 fið

a

Þ for any

a

2 ½0; 1 holds true. From the above facts,

either

g

a

Þ 6 r or fið

a

Þ P r constraint can be eliminated in the

ways described as follows.

(i) If

g

ið1Þ 6 r 6 fið1Þ, then n~^cpkiðrÞ ¼ 1.

(ii) Since fið

a

Þ P fið1Þ P

g

ið1Þ > r for all

a

2 ½0; 1, if r <

g

ið1Þ,

then the constraint fið

a

Þ P r is redundant. Therefore,

prob-lem (MP2) can be reduced to be an easier optimization problem

ðMP3Þ max

a

subject to

g

a

Þ 6 r

0 6

a

61:

(iii) Since

g

a

Þ 6

g

ið1Þ 6 fið1Þ < r for all

a

2 ½0; 1, if r > fið1Þ,

then the constraint

g

ið

a

Þ 6 r is redundant. Therefore, prob-lem (MP2) can be reduced to be an easier optimization problem

ðMP4Þ max

a

subject to fið

a

Þ P r

0 6

a

61:

Since

g

ið

a

Þ is an increasing function on ½0; 1, problem (MP3) can be solved using the following bisection search algorithm.

 Step 1: Let



be the tolerance and

a

0 be the initial value. Set

a

a

0; low 0 and up 1.

 Step 2: Find

g

a

Þ using Proposition4.1. If

g

a

Þ 6 r then go to

Step 3, otherwise go to Step 4.

 Step 3: If r 

g

ið

a

Þ <



then EXIT and the maximum is

a

, other-wise set low

a

,

a

lowþup

2 and go to Step 2.

 Step 4: Set up

a

;

a

lowþup

2 and go to Step 2.

For problem (MP4), we consider the equivalent constraint

fið

a

Þ 6 r

Since fið

a

Þ is decreasing, fið

a

Þ becomes increasing. Thus, the

above algorithm is still applicable for solving problem (MP4). 5. Quality-based supplier selection

In this section, a problem of selecting the better suppliers from q available suppliers fS1;S2; . . . ;Sqg using fuzzy quality data is

con-sidered.Yuan (1991)proposed a ranking method which is satisfied with four reasonable criteria on sorting fuzzy numbers such as fuz-zy preference presentation, rationality of fuzfuz-zy ordering, distin-guish ability, and robustness. These criteria obtained are on the basis of the normal and convex fuzzy sets satisfying conditions in Definition2.1. This implies that the ranking method can also be ap-plied for the set of all fuzzy numbers.

Now, we generalize Yuan’s fuzzy ranking method to carry out the quality-based supplier selection. Let ~^cpki and ~^cpkjbe the fuzzy

estimates of the ith and jth suppliers’ Cpk indices, respectively.

Then, a fuzzy preference relation (FPR) between ~^cpki and ~^cpkj can

be defined as FPRð~^cpki; ~^cpkjÞ ¼

D

ij

D

ijþ

D

ji ; ð12Þ where

D

ij¼ Z fa:fiðaÞ>gjðaÞg ðfið

a

Þ 

g

a

ÞÞd

a

þ Z fa:giðaÞ>fjðaÞg ð

g

a

Þ  fjð

a

ÞÞd

a

;

D

ji¼ Z fa:fjðaÞ>giðaÞg ðfjð

a

Þ 

g

a

ÞÞd

a

þ Z fa:gjðaÞ>fiðaÞg ð

g

a

Þ  fið

a

ÞÞd

a

; and

D

ijþ

D

ji¼ Z 1 0 ðjfið

a

Þ 

g

a

Þj þ jfjð

a

Þ 

g

a

ÞjÞd

a

:

(5)

Obviously, the value of FPRð~^cpki; ~^cpkjÞ in Eq.(12)is within ½0; 1,

which can indicate a degree of preference between ~^cpkiand ~^cpkj. It

can be said that if FPRð~^cpki; ~^cpkjÞ > 0:5, then ~^cpkiis more preferable

than ~^cpkj. In other words, if the value of FPRð~^cpki; ~^cpkjÞ is greater than

0:5, then the supplier i is preferred to be selected. In general, to se-lect the preferable suppliers in a group of suppliers, the decision-makers can provide a pre-determined value

c

2 ½0; 1 and compare it with the value of FPRð~^cpki; ~^cpkjÞ. For

c

>0:5, the following rules

can be suggested.

(i) If FPRð~^cpki; ~^cpkjÞ >

c

, then it can be said that ~^cpkiis more

pref-erable than ~^cpkjwith a preference degree of

c

.

(ii) If 1 

c

6FPRð~^cpki; ~^cpkjÞ 6

c

, then it can be said that ~^cpkj is indifferent to ~^cpkiwith indifference degrees of ð

c

;1 

c

Þ.

(iii) If FPRð~^cpki; ~^cpkjÞ < 1 

c

, then it can be said that ~^cpki is less

preferable than ~^cpkjwith a non-preference degree of

c

.

From Eq.(12), we can easily show that

FPRð~^cpkj; ~^cpkiÞ ¼ 1  FPRð~^cpki; ~^cpkjÞ ð13Þ

holds true. Therefore, the suggestive rules for quality-based sup-plier selection are given by

(iv) If FPRð~^cpkj; ~^cpkiÞ >

c

, then it can be said that ~^cpkjis more

pref-erable than ~^cpkiwith a preference degree of

c

.

(v) If 1 

c

6FPRð~^cpkj; ~^cpkiÞ 6

c

, then it can be said that ~^cpki is indifferent to ~^cpkjwith indifference degrees of ð

c

;1 

c

Þ.

(vi) If FPRð~^cpkj; ~^cpkiÞ < 1 

c

, then it can be said that ~^cpkj is less

preferable than ~^cpkiwith a non-preference degree of

c

.

By observing the above rules, certain interesting results are summarized as follows:

(1) It is clear that rule (iii) is equivalent to rule (iv). In other words, rule (iii) can also be stated to be if FPRð~^cpki; ~^cpkjÞ <

1 

c

, then it can be said that ~^cpkj is more preferable than

~ ^

cpkiwith a preference degree of

c

.

(2) It is clear that rule (vi) is equivalent to rule (i). In other words, rule (vi) can also be described as if FPRð~^cpkj; ~^cpkiÞ <

1 

c

, then it can be said that ~^cpki is more preferable than

~ ^

cpkjwith a preference degree of

c

.

(3) Obviously, rule (ii) is equivalent to rule (v). In other words, if ~

^

cpkjis indifferent to ~^cpkiwith ð

c

;1 

c

Þ indifference degrees,

then ~^cpki is indifferent to ~^cpkj with indifference degrees of

ð

c

;1 

c

Þ, and vice versa.

Based on the above conclusions, it is sufficient to simply con-sider FPRð~^cpki; ~^cpkjÞ for selecting the preferable suppliers.

Using rules (i)–(iii), fS1; . . . ;Sqg can be sorted into fSh1; . . . ;Shqg

for any i < j, then it implies that either ~^cpkhi is more preferable to

~ ^

cpkhj or ~^cpkhi is indifferent to ~^cpkhj. Therefore, we can state some

interesting observations.

(a) The two suppliers Si and Sj are indifferent to each other if

and only if 1 

c

6 FPRð~^cpki; ~^cpkjÞ 6

c

. Therefore, if the value of

c

is close to 0:5, then both suppliers have less chance to be concluded with indifference. On the contrary, if the value of

c

is large, then both suppliers have more chance to be con-cluded with indifference. For the extreme case

c

¼ 0:5, it is clear that both suppliers are indifferent if and only if FPRð~^cpki; ~^cpkjÞ ¼ 0:5. In this case, we have the greatest chance

to obtain a precise sequence of order fSh1; . . . ;Shqg; that is, Shi

is more preferable to Shj for any i < j. However, this result

has a drawback when the value of FPRð~^cpkhi; ~^cpkhiþ1Þ is close

to 0:5. For example, if FPRð~^cpkhi; ~^cpkhiþ1Þ ¼ 0:5012, then by

c

¼ 0:5, Shi is more preferable to Shiþ1. Intuitively, however,

both suppliers Shi and Shiþ1 should be classified as

indiffer-ence. Therefore, a larger value of

c

may be suggested. (b) On the other hand, if the value of

c

is taken to be too large,

then many suppliers are expected to be classified as indiffer-ence. In this case, the ranking method is not helpful for mak-ing a decision. Therefore, in practice, the decision-makers should take a suitable value of

c

. In this study, we suggest to take

c

2 ½0:55; 0:65.

(c) Suppose that we have two indifferent groups of suppliers A ¼ fShi; . . . ;Shiþng and B ¼ fShj; . . . ;Shjþmg; that is, any two

suppliers in the group A or in the group B are indifferent. As we mentioned before, if the value of

c

is large, then the number of suppliers in A and B may be large. In this case, although it is difficult to select the most preferable supplier, it can be sure that FPRð~^cpkhiþr; ~^cpkhjþsÞ >

c

for any Shiþr2 A and

Shjþs2 B. This implies that any supplier in the group A is

very much preferable than that supplier in the group B. Therefore, the best case is the one that the value of

c

is large and the number of indifferent suppliers in the preferable group is small.

6. Selecting procedure and application

To increase the understandability of our proposed method, a step-by-step procedure for selecting the preferable suppliers using fuzzy quality data is summarized as follows.

Step 1: Select q possible suppliers and collect quality data from them.

Step 2: Obtain the membership function ~^cpki for each supplier

i 2 f1; 2; . . . ; qg using the fuzzy estimation of Cpkiand the

computational methods described in Sections 3 and 4, respectively.

Step 3: Provide a value of

c

such that

c

2 ½0:55; 0:65. Calculate the values of FPRð~^cpki; ~^cpkjÞ for i; j 2 f1; 2; . . . ; qg and i < j.

Step 4: According to the rules (i)–(iii) stated in Section5. The preferable group of suppliers fSh1; . . . ;Shtg is determined,

where t is the number of preferable suppliers and any two suppliers in the group are indifferent.

Step 5: If t P 2, then the decision-makers may randomly select one of the suppliers as the most preferable supplier. Of course, if the decision-makers decide to select more than one supplier to supply the required products, then the same procedure can be used to select the preferable suppliers. Before providing a numerical example, we introduce a special kind of fuzzy number known as a triangular fuzzy number whose membership function is triangular. However, it should be noted that the proposed methodology is still applicable to the case of any bell-shaped fuzzy number whose membership function is bell-shaped. The membership function of the triangular fuzzy number ~a is defined as n~aðrÞ ¼ ðr  a1Þ=ða2 a1Þ if a16r 6 a2 ða3 rÞ=ða3 a2Þ if a2<r 6 a3 0 otherwise; 8 > < > :

The triangular fuzzy number ~a, which is denoted as ~

a ¼ ða1;a2;a3Þ can be said to be ‘‘around a2” or ‘‘being

approxi-mately equal to a2,” where a2is called the core value of ~a, and a1

and a3are called the left and right spread values of ~a, respectively.

The

a

-level set (a closed interval) of ~a is then given as ~

aa¼ ½ð1 

a

Þa1þ

a

a2;ð1 

a

Þa3þ

a

a2; that is, ~aLa¼ ð1 

a

Þa1þ

a

a2

and ~aU

a¼ ð1 

a

Þa3þ

a

a2. Thus, the triangular fuzzy number is a

(6)

Example 6.1. Since light emitting diodes (LEDs) have a long life span and high intensity of solid-state illumination exhibiting a wide range of colors, the uses of LEDs are growing rapidly in a wide variety of applications such as automotive lighting, computer displays, LCD televisions, signaling and general lighting products. Here, an LED-based lighting fixture (LED-LF) is investigated as an example; the LED-LF is manufactured in Tainan Industrial Park, Taiwan. Due to high demands on the LED-LFs, the company does not have enough production capacity to supply one type of LED components used in the LED-LFs. Therefore, the decision-makers decide to purchase the LED components from some possible suppliers. The luminous intensity of LED sources is a critical characteristic for this type of LEDs. Thus far, all light measurements and rating systems depend on the perception of the human eye or imprecise terminology and calibration standards (Ryer, 1997). This implies that the randomness is not the only aspect of uncertainty

for data collected on the luminous intensity of LED sources; that is, the occurrence of fuzziness introduces another uncertainty that should be taken into account while solving the problem.

Four suppliers are capable of producing this type of LEDs. The decision-makers need to choose preferable suppliers based on the fuzzy sample data of the luminous intensity which have been collected from each supplier with size 20, as listed in Table 1, where the data ~xin¼ ðxin1;xin2;xin3Þ with i ¼ 1; 2; 3; 4 and n ¼ 1; 2; . . . ; 20 are assumed as triangular fuzzy numbers.

The upper and lower specification limits of luminous intensity are set at USL ¼ 90 mcd=m2 and LSL ¼ 40 mcd=m2, respectively. Then the statistics of the four suppliers in the

a

-level sense are listed inTable 2.

Following the computational methods described in Section4, the optimization problems can be solved by implementing a method provided by a MATLAB function fmincon and the

mem-Table 1

Triangular fuzzy data collected from the suppliers (unit: mcd=m2).

S1 S2 S3 S4 (68.26, 70.46, 72.18) (72.69, 73.96, 75.20) (54.24, 64.27, 70.69) (58.53, 60.58, 66.15) (70.22, 72.88, 73.10) (57.90, 58.69, 60.26) (66.67, 72.00, 73.61) (54.79, 61.16, 69.86) (62.26, 63.52, 66.82) (76.09, 77.08, 79.03) (66.31, 70.38, 74.15) (58.37, 58.92, 72.53) (66.64, 68.10, 70.09) (64.40, 66.80, 68.54) (59.89, 66.92, 71.78) (55.20, 56.13, 66.92) (67.80, 69.17, 70.22) (67.28, 68.07, 69.70) (69.28, 70.23, 73.45) (59.92, 65.08, 65.57) (65.33, 66.79, 68.20) (64.46, 65.61, 67.98) (65.90, 66.92, 67.90) (65.16, 70.91, 73.60) (59.90, 61.71, 62.90) (65.90, 67.48, 68.67) (62.73, 63.03, 64.02) (54.03, 58.64, 61.83) (68.54, 69.38, 70.32) (67.67, 68.12, 69.29) (59.88, 60.12, 62.54) (66.50, 66.63, 72.08) (72.10, 73.28, 74.90) (67.25, 68.62, 68.98) (69.25, 70.03, 71.32) (62.17, 65.77, 66.84) (72.19, 74.26, 75.32) (60.80, 61.01, 62.20) (70.00, 71.39, 72.12) (65.24, 73.35, 79.83) (72.69, 73.96, 75.20) (65.90, 66.92, 67.90) (63.89, 64.74, 66.23) (65.65, 70.76, 72.17) (57.90, 58.69, 60.26) (62.73, 63.03, 64.02) (65.80, 66.85, 67.92) (68.26, 72.26, 75.81) (76.09, 77.08, 79.03) (59.88, 60.12, 62.54) (54.42, 55.75, 57.34) (63.88, 64.98, 71.10) (64.40, 66.80, 68.54) (69.25, 70.03, 71.32) (67.56, 69.47, 70.22) (61.98, 62.58, 74.81) (67.28, 68.07, 69.70) (70.00, 71.39, 72.12) (59.42, 60.12, 61.78) (58.42, 59.82, 63.24) (64.46, 65.61, 67.98) (63.89, 64.74, 66.23) (64.90, 68.48, 69.67) (58.59, 68.87, 70.05) (65.90, 67.48, 68.67) (65.80, 66.85, 67.92) (62.69, 63.22, 65.79) (55.25, 66.51, 68.72) (67.67, 68.12, 69.29) (54.42, 55.75, 57.34) (68.35, 69.72, 70.98) (54.72, 66.88, 74.94) (67.25, 68.62, 68.98) (67.56, 69.47, 70.22) (62.94, 63.51, 64.20) (63.69, 65.03, 75.51) (60.80, 61.01, 62.20) (59.42, 60.12, 61.78) (65.30, 66.96, 67.65) (57.63, 61.54, 66.43) Table 2

Thea-level estimates of Cpki.

a-level S1 S2

 xL

ia sLia ^cLpkia xUia sUia ^cUpkia xLia sLia ^cLpkia xUia sUia ^cUpkia

0.0 66.88 4.56 1.69 69.70 4.60 1.47 65.16 5.11 1.62 67.56 5.15 1.45 0.1 67.02 4.57 1.68 69.55 4.61 1.48 65.27 5.12 1.61 67.43 5.16 1.46 0.2 67.16 4.58 1.66 69.41 4.62 1.49 65.37 5.13 1.60 67.29 5.17 1.47 0.3 67.29 4.59 1.65 69.26 4.63 1.49 65.47 5.15 1.59 67.15 5.18 1.47 0.4 67.43 4.61 1.63 69.12 4.63 1.50 65.58 5.16 1.58 67.01 5.19 1.48 0.5 67.57 4.62 1.61 68.97 4.64 1.51 65.68 5.18 1.57 66.88 5.20 1.48 0.6 67.70 4.64 1.60 68.83 4.66 1.52 65.78 5.19 1.55 66.74 5.21 1.49 0.7 67.84 4.66 1.59 68.68 4.67 1.52 65.88 5.21 1.54 66.60 5.22 1.49 0.8 67.98 4.67 1.57 68.54 4.68 1.53 65.99 5.23 1.53 66.47 5.23 1.50 0.9 68.11 4.69 1.56 68.39 4.69 1.53 66.09 5.24 1.52 66.33 5.25 1.50 1.0 68.25 4.71 1.54 68.25 4.71 1.54 66.19 5.26 1.51 66.19 5.26 1.51 S3 S4 0.0 63.97 4.54 1.76 68.17 4.50 1.62 60.40 4.48 1.52 70.40 4.68 1.39 0.1 64.19 4.45 1.81 67.97 4.46 1.65 60.84 4.38 1.58 69.84 4.54 1.48 0.2 64.42 4.38 1.86 67.78 4.42 1.67 61.28 4.32 1.64 69.28 4.44 1.55 0.3 64.64 4.32 1.90 67.58 4.39 1.70 61.73 4.28 1.69 68.73 4.38 1.62 0.4 64.86 4.27 1.94 67.38 4.37 1.73 62.17 4.27 1.73 68.17 4.34 1.67 0.5 65.09 4.24 1.96 67.19 4.34 1.75 62.61 4.30 1.75 67.61 4.34 1.72 0.6 65.31 4.22 1.95 66.99 4.33 1.77 63.05 4.35 1.76 67.05 4.38 1.75 0.7 65.54 4.22 1.93 66.79 4.32 1.79 63.49 4.44 1.76 66.49 4.45 1.76 0.8 65.76 4.24 1.91 66.60 4.31 1.81 63.94 4.56 1.75 65.94 4.56 1.76 0.9 65.98 4.27 1.87 66.40 4.31 1.82 64.38 4.70 1.73 65.38 4.70 1.75 1.0 66.21 4.32 1.83 66.21 4.32 1.84 64.82 4.86 1.70 64.82 4.86 1.70

(7)

bership functions of fuzzy estimates of ~^cpki for i ¼ 1; . . . ; 4 are constructed asFig. 1.

Now, the value of

c

is set to 0:50. The values of FPRð~^cpki; ~^cpkjÞ and FPRð~^cpkj; ~^cpkiÞ ¼ 1  FPRð~^cpki; ~^cpkjÞ for i; j ¼ 1; 2; 3; 4 and i < j are computed and listed inTable 3.

According to Step 4 described in the above procedure for the supplier selection, the order of four suppliers is ranked as fS3;S4;S1;S2g. Thus, S3is the most preferable supplier with 0:50 preference degree. If the value of

c

is set to 0:61, then the order is fðS3;S4Þ; ðS2;S1Þg, where (S3and S4) and (S2and S1) are indifferent with indifference degrees of ð0:61; 0:39Þ; that is,

0:39 6 FPRð~^cpk3; ~^cpk4Þ 6 0:61 and 0:39 6 FPRð~^cpk4; ~^cpk3Þ 6 0:61 and

0:39 6 FPRð~^cpk2; ~^cpk1Þ 6 0:61 and 0:39 6 FPRð~^cpk1; ~^cpk2Þ 6 0:61: Thus, we can conclude that S3and S4are the preferable

suppli-ers with a preference degree of 0:61. In this case, the decision-mak-ers may randomly select either S3 or S4 or provide some other

criteria to select the most preferable supplier. Of course, the sup-pliers S3and S4are the best choice if the decision-makers decide

to select more than one supplier to supply this type of LEDs.

7. Conclusions

The fuzzy set theory is a useful method for modeling the prob-lems with fuzzy (imprecise) information that has been recognized as one of uncertainties in the real world. The main contribution is that the methodology proposed in this paper is capable of selecting

the preferable suppliers using fuzzy quality data, which was not seriously treated by the researchers. With the help of resolution identity theorem which is widely used in fuzzy sets theory, compu-tational methods solving certain optimization problems are pro-posed to construct membership functions of fuzzy estimates of suppliers’ capability indices Cpki with i ¼ 1; 2; . . . ; q and q P 2.

Moreover, using membership functions f~^cpk1; . . . ; ~^cpkqg of q

suppli-ers, a fuzzy ranking method proposed byYuan (1991)is extended to select the preferable suppliers. A step-by-step procedure is developed and a real example taken from the application of light emitting diodes (LEDs) is illustrated the applicability of our pro-posed methods.

It is well-known that there are numerous process capability indices that are available for supplier selection. Although we choose the index Cpkiin this paper, we have to remark that the

pro-posed methodology is still applicable to other indices by solving the similar optimization problems.

References

American Society of Quality Control (ASQC). How to Evaluate a Supplier’s Product, Wisconsin, 1981.

Burton, T. T. (1988). JIT/repetitive sourcing strategies: ‘‘Tying the knot” with your suppliers. Production & Inventory Management Journal, 29(4), 38–41. Carr, A. S., & Pearson, J. N. (1999). Strategically managed buyer–supplier

relationships and performance outcomes. Journal of Operational Management, 17, 497–519.

Dickson, G. W. (1966). An analysis of vendor selection systems and decisions. Journal of Purchasing, 2, 5–17.

Filzmoser, R., & Vertl, R. (2004). Testing hypotheses with fuzzy data: the fuzzy p-value. Metrika, 59, 21–29.

Finley, J. C. (1992). What is capability? Or what is Cpand Cpk. ASQC Quality Congress Transactions, Nashville, 186–191.

Garvin, D. A. (1988) (Managing quality: The strategic and competitive edge). New York: Free Press.

Gulbay, M., & Kahraman, C. (2007). An alternative approach to fuzzy control charts: Direct fuzzy approach. Information Sciences, 177, 1463–1480.

Harry, M. J. (1988). The nature of six-sigma quality. Schaumburg, Illinois: Motorola Inc..

Hensler, D. J. (1994). The customer satisfaction link to TQM. National Productivity Review, 13(2), 165–167.

Hong, D. H. (2004). A note on Cpkindex estimation using fuzzy numbers. European Journal of Operational Research, 158(2), 529–532.

Hsu, B. M., & Shu, M. H. (2008). Fuzzy inference to assess manufacturing process capability with imprecise data. European Journal of Operational Research, 186, 652–670.

Humphreys, P. K., Wong, Y. K., & Chan, F. T. S. (2003). Integrating environmental criteria into the supplier selection process. Journal of Materials Processing Technology, 138, 349–356.

Hutt, M. D., & Speh, T. W. (2006). Business marketing management (9th ed.). South-Western College Pub..

Juran, J. M. (1974). Quality control handbook (3rd ed.). New York: McGraw-Hill. Kane, V. E. (1986). Process capability indices. Journal of Quality Technology, 18(1),

41–52.

Kotz, S., & Lovelace, C. R. (1998). Process capability indices in theory and practice. Oxford University Press Inc..

Lee, H. T. (2001). Cpk index estimation using fuzzy numbers. European Journal of Operational Research, 129(3), 683–688.

Maani, K. E. (1989). Productivity and profitability through quality-myth and reality. International Journal of Quality & Reliability Management, 6(3), 11–23. Montgomery, D. C. (2005). Introduction to statistical quality control (5th ed.). John

Wiley & Sons, Inc..

Olhager, J., & Selldin, E. (2004). Supply chain management survey of Swedish manufacturing firms. International Journal of Production Economics, 89, 353–361. Parchami, A., & Mashinchi, M. (2007). Fuzzy estimation for process capability

indices. Information Sciences, 177, 1452–1462.

Pearn, W. L., Kotz, S., & Johnson, N. L. (1992). Distributional and inferential properties of process capability indices. Journal of Quality Technology, 24(4), 216–231.

Pearn, W. L., & Shu, M. H. (2003). Manufacturing capability control for multiple power distribution switch processes based on modified MPPAC. Microelectronics & Reliability, 43(6), 963–975.

Pearson, J. N., & Ellram, L. M. (1995). Supplier selection and evaluation in small versus large electronics firms. Journal of Small Business Management, 33(4), 53–65.

Phillips, L. W., Chang, D. R., & Buzzell, R. D. (1983). Product quality, cost position and business performance: A test of some key hypotheses. Journal of Marketing, 47(2), 26–43.

Prasad, S., & Calis, A. (1999). Capability indices for material balance accounting. European Journal of Operational Research, 114(1), 93–104.

1 1.2 1.4 1.6 1.8 2 2.2 2.4 2.6 2.8 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1

ˆ

pk

C

α 1 S 2 S S3 S4

Fig. 1. The membership functions of fuzzy estimates ~^cpkiof suppliers.

Table 3

Values of fuzzy preference relation (FPR).

Pairwise comparison Mij Mji FPRð~^cpki; ~c^pkjÞ FPRð~^cpkj; ~^cpkiÞ S1and S2(i ¼ 1 and j ¼ 2) 0.2629 0.1716 0.6050 0.3950 S1and S3(i ¼ 1 and j ¼ 3) 0.1013 0.7632 0.1171 0.8829 S1and S4(i ¼ 1 and j ¼ 4) 0.3122 0.8386 0.2713 0.7287 S2and S3(i ¼ 2 and j ¼ 3) 0.0552 0.8084 0.0639 0.9361 S2and S4(i ¼ 2 and j ¼ 4) 0.2493 0.8670 0.2233 0.7767 S3and S4(i ¼ 3 and j ¼ 4) 0.7534 0.6182 0.5494 0.4506

(8)

Ryer, A. (1997). The light measurement handbook. International Light, Newburyport, MA.

Sugano, N. (2006). Fuzzy set theoretical approach to achromatic relevant color on the natural color system. International Journal of Innovative Computing, Information and Control, 2(1), 193–203.

The Outsourcing Institute Membership, (2003). Survey of current and potential outsourcing end-users,<http://www.outsourcing.com>.

Viertl, R., & Hareter, D. (2004). Fuzzy estimation and imprecise probability. Journal of Applied Mathematics and Mechanics, 84(10–11), 731–739.

Voehl, F., Jackson, P., & Ashton, D. (1994). ISO 9000: An implementation guide for small to mid-sized businesses. St. Lucie Press.

Weber, C. A., Current, J. R., & Benton, W. C. (1991). Vendor selection criteria and methods. European Journal of Operational Research, 50, 2–18.

Yuan, Y. (1991). Criteria for evaluation fuzzy ranking methods. Fuzzy Set and Systems, 43, 139–157.

Zadeh, L. A. (1975). The concept of linguistic variable and its application to approximate reasoning I, II and III. Information Sciences, 8, 199–249. 8, 301–357 and 9, 43–80.

數據

Fig. 1. The membership functions of fuzzy estimates ~ ^ c pki of suppliers.

參考文獻

相關文件

The remaining positions contain //the rest of the original array elements //the rest of the original array elements.

Keywords: New product development (NPD); Quality function deployment (QFD); Fuzzy analytic network process (FANP); TFT-LCD; Fuzzy Delphi method (FDM); Supplier selection;

Secondly then propose a Fuzzy ISM method to taking account the Fuzzy linguistic consideration to fit in with real complicated situation, and then compare difference of the order of

In the proposed method we assign weightings to each piece of context information to calculate the patrolling route using an evaluation function we devise.. In the

In each window, the best cluster number of each technical indicator is derived through Fuzzy c-means, so as to calculate the coincidence rate and determine number of trading days

The neural controller using an asymmetric self-organizing fuzzy neural network (ASOFNN) is designed to mimic an ideal controller, and the robust controller is designed to

The research is firstly conducted in FDM (Fuzzy Delphi Method) to discuss the key items of evaluation influencing merit evaluation operation; then in FAHP (Fuzzy Analytic

We design a method to build the corresponding graph, bounding functions, and then searching cycles by using a backtracking algorithm to find the feasible