Quality-based supplier selection and evaluation using fuzzy data
Ming-Hung Shu
a, Hsien-Chung Wu
b,*a
Department of Industrial Engineering and Management, National Kaohsiung University of Applied Sciences, Kaohsiung 807, Taiwan b
Department of Mathematics, National Kaohsiung Normal University, Kaohsiung 802, Taiwan
a r t i c l e
i n f o
Article history:
Received 4 December 2008
Received in revised form 20 April 2009 Accepted 21 April 2009
Available online 3 May 2009 Keywords:
Supplier selection Fuzzy number Resolution identity Fuzzy ranking method Fuzzy preference relation Optimization
a b s t r a c t
Since fuzzy quality data are ubiquitous in the real world, under this fuzzy environment, the supplier selection and evaluation on the basis of the quality criterion is proposed in this paper. The Cpkindex has been the most popular one used to evaluate the quality of supplier’s products. Using fuzzy data col-lected from q P 2 possible suppliers’ products, fuzzy estimates of q suppliers’ capability indices Cpkiði ¼ 1; 2; . . . ; qÞ are obtained according to the form of resolution identity that is a well-known theo-rem in fuzzy sets theory. Certain optimization problems are formulated and solved to obtaina-level sets for the purpose of constructing the membership functions of fuzzy estimates of Cpki. These membership functions are sorted by using a fuzzy ranking method to choose the preferable suppliers. Finally, a numer-ical example is illustrated to present the possible application by incorporating fuzzy data into the quality-based supplier selection and evaluation.
Ó 2009 Elsevier Ltd. All rights reserved.
1. Introduction
Nowadays rising customers’ expectations as well as increasing the product quality are becoming an important strategic priority in the pretty competitive global business environment. Manufac-turers must produce the correct products at the accurate time and deliver them promptly to customers to sustain their competi-tive advantage in the marketplace (Hensler, 1994;Hutt & Speh, 2006). Manufacturers increasingly purchase components from suppliers or hire contract manufacturers to produce necessary parts, and they assemble these parts to deliver finished products to customers. In the automotive industry, the cost of components and parts purchased from outside vendors have increased up to 50% of their revenues (Weber, Current, & Benton, 1991). The high technology firms spend more than 80% of total product costs on purchasing materials and services (Burton, 1988; Carr & Pearson, 1999). Obviously, the quality of parts obtained from suppliers determines the quality of the finished products produced by man-ufacturers as well as the customers’ satisfaction and loyalty. There-fore, the evaluation of supplier performance and selection of suppliers are becoming major challenges faced by the manufactur-ing and purchasmanufactur-ing managers (ASQC, 1981).
Assessing a group of suppliers and selecting one or more of them are a complex task because various criteria must be consid-ered in the decision-making process such as quality, cost, goodwill, service, delivery time, and environmental impact (Humphreys,
Wong, & Chan, 2003). According to research conducted byDickson
(1966), quality and delivery are two of the most demanded items
by component suppliers. Twenty five years after Dickson’s research,Weber et al. (1991)still considered quality to be of ‘‘ex-treme importance” and delivery to be of ‘‘considerable impor-tance”. According to Weber’s research on the Just-In-Time (JIT) model, the importance of quality and delivery remains the same.
Pearson and Ellram (1995)surveyed 210 members of the National
Association of Purchasing Management (NAPM), who were ran-domly selected from the listings of electronic firms in the two-digit SIC code 38, and they indicated that quality is the most important criterion in the selection and evaluation of suppliers for both the small and large electronic firms that were surveyed. Moreover, according to the survey of current and potential outsourcing end-users by the OutsourcingInstitute (2003), the top 10 factors in ven-dor selection are commitment to quality, price, reference/reputa-tion, flexible contract terms, scope of resources, additional value-added capability, cultural match, existing relationship, location, and others. Quality is still the most important factor for selecting the preferred suppliers. Furthermore,Olhager and Selldin (2004)
investigated the strategies and practices in the supply chain man-agement using the sample of 128 Swedish manufacturing firms, and concluded that many aspects are important when companies choose supply chain partners, but quality is the most important criterion. In other words, based on the above works, quality can be seen as a fundamental factor for supplier evaluation among var-ious criteria.
Quality affects the productivity and business performance in both industrial and customers’ organizations. Much evidence
0360-8352/$ - see front matter Ó 2009 Elsevier Ltd. All rights reserved. doi:10.1016/j.cie.2009.04.012
*Corresponding author.
E-mail address:[email protected](H.-C. Wu).
Contents lists available atScienceDirect
Computers & Industrial Engineering
suggests that high quality has a positive impact upon significantly increasing profitability, through lowering operating costs and improving market share (Garvin, 1988; Maani, 1989; Phillips,
Chang, & Buzzell, 1983; Voehl, Jackson, & Ashton, 1994). Kane
(1986)stated that the quantification of the process mean and
var-iation is central to understanding the quality of the components produced from a manufacturing process. This fact brings a issue of quality-based supplier selection and evaluation by process capa-bility indices (PCIs) into the main focus of this research.
The first PCI appearing in the literature was the precision index and it was proposed byJuran (1974) and Kane (1986)and defined as
Cp¼
USL LSL
6
r
; ð1Þwhere USL stands for the upper specification limit, LSL stands for the lower specification limit, and
r
stands for the process standard deviation. The index Cp measures process precision (consistencyof quality). However, it does not consider whether the process is centered. By considering the magnitude of process variance as well as the location of process mean, the Cpkindex is defined as Cpk¼ min USL
l
3r
;l
LSL 3r
; ð2Þwhich has been the most popular one used in the manufacturing industry (Kane, 1986; Kotz & Lovelace, 1998).Montgomery (2005)
recommended some minimum capability requirements for per-forming the manufacturing processes under some certain desig-nated quality conditions. For example, CpkP1:33 is for the
existing processes, and CpkP1:50 is for the new processes. On
the other hand, CpkP1:50 is also for the existing processes on
safety, strength, or critical parameter, and CpkP1:67 is for the
new processes on safety, strength, or critical parameter. Finley
(1992)also found that the required values on all critical supplier
processes are 1.33 or higher, and the Cpk values of 1.67 or higher
are preferred. Many companies have recently adopted criteria for evaluating their processes that include more stringent process capability. Motorola’s ‘‘Six Sigma” program essentially requires the process capability to be at least 2.0 to conform the possible 1:5
r
process shift (Harry, 1988).The supplier certifications in the manuals of ISO 9000 and QS-9000 include a detailed procedure in evaluating supplier’s products on the basis of the most well-known Cpkindex. For a purchasing
contract, a minimum value of Cpkis usually specified. If the
pre-scribed minimum Cpkfails to be met, then the supplier is verified
to be incapable. Otherwise, the supplier is evaluated to be capable. Naturally, we can investigate the supplier selection and evaluation for the case with q P 2 candidate suppliers’ products by using the Cpkindex.
Let Pibe the products population of ith supplier with the mean
l
i and variancer
2i where i ¼ 1; 2; . . . ; q. The capability index Cpkiindicated the quality of the ith supplier’s products can be defined as Cpki¼ min USL
l
i 3r
i ;l
i LSL 3r
i ð3Þ for i ¼ 1; . . . ; q.Conceptually, in evaluating a group of suppliers and further selecting one or more of them, the assessment requires knowledge of
l
iandr
iobtained from each supplier’s products in Eq.(3).How-ever, the
l
iandr
iare usually unknown. In this case, to assess theappropriate suppliers, sample data must be collected from suppli-ers in order to estimate Cpki. Let xi1;xi2; . . . ;xinibe independent
ran-dom samples from Pi for i ¼ 1; 2; . . . ; q. Generally, the underlying
data obtained from the output responses of each supplier’s prod-ucts are always assumed to be real numbers. Such a situation,
Pearn, Kotz, and Johnson (1992), Pearn and Shu (2003) and Prasad
and Calis (1999)have used the statistical point estimate ^cpkion Cpki
by ^ cpki¼ min USL xi 3si ;xi LSL 3si ; ð4Þ
where the mean
l
iin Eq.(3)is substituted by the sample mean xi xi¼ 1 ni Xni j¼1 xijand the standard deviation
r
iin Eq.(3)is substituted by the samplestandard deviation si si¼ 1 ni 1 Xni j¼1 ðxij xiÞ2 " #1=2 for i ¼ 1; 2; . . . ; q.
However, in the practical situations, data collected from the key quality characteristic of suppliers’ products are often somewhat imprecise (fuzzy). For example, the data may be given by color intensity of pictures or by the readings on an analogue measure-ment equipmeasure-ment, as in the studies ofFilzmoser and Viertl (2004)
and Viertl and Hareter (2004). In addition, the imprecise data
may be given by scarce sample data, e.g., the observations made with coarse scales, linguistic data, or data collected with vague and incomplete knowledge, as discussed byGulbay and Kahraman
(2007) and Sugano (2006).Lee (2001) and Hong (2004)indicated
that the measurements partly carried out by the decision-makers subjective determination can also be seen to be fuzzy numbers. In their studies, the estimation of Cpkindex was proposed using
fuzzy data.
In this paper, we study the quality-based supplier selection and evaluation using fuzzy data, which was not seriously treated by the researchers. The paper is organized as follows. In Section2, we introduce the basic properties of fuzzy numbers. In Section3, we discuss the fuzzy estimate of Cpkiby considering fuzzy quality data
collected from suppliers. Using the form of resolution identity the-orem, the membership function of the fuzzy estimate of Cpki for
each supplier is obtained. In order to compute the membership de-grees, some optimization problems are formulated. In Section 4, we provide computational methods to solve the optimization problems. In Section5, to select the preferable suppliers, a ranking method proposed byYuan (1991)is extended to sort the member-ship functions of fuzzy estimates of suppliers’ Cpkiindices. Finally,
we summarize our proposed method in a step-by-step procedure. An application of light emitting diodes (LEDs) is illustrated as an example.
2. Fuzzy numbers
The fuzzy subset ~a of R is defined by a function n~a:R! ½0; 1,
which is called the membership function. The
a
-level set of ~a, de-noted by ~aa, is defined as ~aa¼ fx 2 R : n~aðxÞ Pa
g for alla
2(0,1].The 0-level set ~a0 is defined as the closure of the set
fx 2 R : n~aðxÞ > 0g, i.e., ~a0¼ clðfx 2 R : na~ðxÞ > 0gÞ ¼ clðSa>0~aaÞ.
Definition 2.1. The fuzzy subset ~a of R is said to be a fuzzy number, if the following conditions are satisfied:
(i) ~a is normal, i.e., there exists an x 2 R such that n~aðxÞ ¼ 1.
(ii) n~a is quasi-concave, i.e., n~aðtx þ ð1 tÞyÞ P minfn~aðxÞ; n~aðyÞg
for t 2 ½0; 1.
(iii) n~a is upper semicontinuous, i.e., fx 2 R : n~aðxÞ P
a
g is aclosed subset of R for each
a
2(0,1].Since ~aa ~a0 for each
a
2(0,1], condition (iv) shows that thea
-level sets ~aaare bounded subsets of R for alla
2(0,1]. It iswell-known that condition (ii) is satisfied if and only if the
a
-level set ~aais a convex subset of R. Therefore, from conditions (i)–(iv), it
is clear that if ~a is a fuzzy number, then the
a
-level set of ~a is a closed, bounded and convex subset of R, i.e., a closed interval in R. Therefore, we can express ~aa¼ ½~aLa; ~aUa.Remark 2.1. Let ~a be a fuzzy number. It is easily observed that ~aL
a increases with respect to
a
on ½0; 1 and ~aUa decreases with respect to
a
on ½0; 1.On the other hand, ~a is said to be a fuzzy real number, if ~a is a fuzzy number and lð
a
Þ ¼ ~aLaand uð
a
Þ ¼ ~aUaare continuous functionson ½0; 1.
Remark 2.2. Let ~a be a fuzzy number such that its membership function strictly increases on the interval ½~aL
0; ~aL1 and strictly decreases on the interval ½~aU
0; ~aU1. From the fact of strict monoto-nicity, lð
a
Þ ¼ ~aLaand uð
a
Þ ¼ ~aUa are continuous functions on ½0; 1. It implies that ~a is also a fuzzy real number.In order to construct the fuzzy estimate of Cpki, the following
re-sult is very useful.
Proposition 2.1 (Resolution Identity (Zadeh, 1975)). Let ~a be a fuzzy subset of R with membership function n~a. Then,
n~aðxÞ ¼ sup
a2½0;1
a
1~aaðxÞ;where 1Ais a characteristic function of set A, i.e., 1AðxÞ ¼ 1 if x 2 A, and
1AðxÞ ¼ 0 if x R A (note that the
a
-level set ~aaof ~a is a usual set).3. Estimation of Cpkibased on fuzzy data
The significance of this study is that the proposed methodology can effectively handle fuzzy data to evaluate the quality of sup-plier’s products. Now, we will present the estimation of Cpki for
each supplier using fuzzy data.
Let ~xi1; . . . ; ~xini be fuzzy observations (fuzzy data). It is
under-stood that the fuzzy data are assumed to be fuzzy real numbers. Therefore, for any given
a
2 ½0; 1, the corresponding real-valued data ð~xijÞLaand ð~xijÞUafor i ¼ 1; . . . ; q and j ¼ 1; . . . ; nican be obtained.According to Eq.(4), using the real-valued data ð~xi1ÞLa; . . . ;ð~xiniÞ
L
a, we
can obtain the estimate
^ cL pkia¼ min USL xL ia 3sL ia ;x L ia LSL 3sL ia ; ð5Þ where xL ia¼ 1 ni Xni j¼1 ð~xijÞLa and sLia¼ 1 ni 1 Xni j¼1 ð~xijÞLa xLia 2 " #1=2 :
Similarly, using the real-valued data ð~xi1ÞUa; . . . ;ð~xiniÞ
U
ain Eq.(4),
we can also obtain the estimate
^ cU pkia¼ min USL xU ia 3sU ia ;x U ia LSL 3sU ia ; ð6Þ where xU ia¼ 1 ni Xni j¼1 ð~xijÞUa and sUia¼ 1 ni 1 Xni j¼1 ð~xijÞUa xUia 2 " #1=2 :
Now, we define the closed interval by Aiaas
Aia¼ min ^cLpkia; ^cUpkia
n o ;max ^cL pkia; ^cUpkia n o h i :
By applying this result to the form of Resolution Identity shown in Proposition2.1, we obtain the membership function of fuzzy estimate ~^cpkiof Cpkias
n~^cpkiðrÞ ¼ sup
06a61
a
1AiaðrÞ: ð7ÞIt should be noted that the fuzzy estimate given in Eq.(7)is en-tirely distinct from the fuzzy estimate obtained byParchami and
Mashinchi (2007) and Hsu and Shu (2008); in their studies, the
result of fuzzy estimate was obtained from Eq.(4)using Buckley’s approach on real-valued data, i.e., fuzzifying a real-valued function to be a fuzzy-valued function. However, in this study, fuzzy data are taken into account.
Let us also express Aia ½lið
a
Þ; uiða
Þ, where liða
Þ ¼ min ^cLpkia; ^cUpkian o
and uið
a
Þ ¼ max ^cLpkia; ^cUpkian o
: ð8Þ
Since each ~xijis a fuzzy real number, it is found that ð~xijÞLaand
ð~xijÞUa are continuous with respect to
a
on ½0; 1. This also impliesthat xL ia; ðs2nÞ
L
ia; xUia, and ðs2nÞ U
iaare continuous with respect to
a
on½0; 1. Therefore, we conclude that ^cL
pkia and ^cUpkia are continuous
with respect to
a
on ½0; 1. From these facts, thea
-level set ð~^cpkiÞaof fuzzy estimate ~^cpkican be expressed as ð~^cpkiÞ L a;ð~^cpkiÞ U a h i ¼ ð~^cpkiÞa¼ r : n~^cpkiðrÞ P
a
n o ¼ min a6b61liðbÞ; maxa6b61uiðbÞ ; ð9Þwhere liðbÞ and uiðbÞ are those defined in Eq.(8). From Eq.(9), the
relationships between ð~^cpkiÞLaand ^cLpkiaand ð~^cpkiÞUa and ^cUpkiaare
ð~^cpkiÞLa¼ mina6 b61liðbÞ ¼ mina6b61min ^c L pkib^c U pkib n o ð10Þ and
ð~^cpkiÞUa¼ maxa6b61uiðbÞ ¼ max
a6b61max ^c L pkib; ^c U pkib n o ; ð11Þ respectively.
Proposition 3.1. The fuzzy estimate ~^cpkidefined in(7)is a fuzzy real number.
Proof. From Definition2.1, since the closed interval A1(i.e.,
a
¼ 1)is not an empty set, condition (i) is satisfied. Since the
a
-level set ð~^cpkiÞain Eq.(9)is a closed subset of R, i.e., a convex subset of R,conditions (ii)–(iv) are satisfied. This implies that ~^cpki is a fuzzy
number. Since lið
a
Þ and uiða
Þ are continuous on ½0; 1. From Eq. (9), it is found that ð~^cpkiÞLa and ð~^cpkiÞUa are also continuous withrespect to
a
on ½0; 1. This shows that ~^cpkiis indeed a fuzzy realnumber. h
4. Computational methods
Now, we will present computational methods for obtaining a membership degree of any given value r of the fuzzy estimate ~
^cpkifor i ¼ 1; 2; . . . ; q. From Proposition2.1, the membership
func-tion of ~^cpkican be expressed as n~^cpkiðrÞ ¼ sup
06a61
a
1ð~^cpkiÞaðrÞ:Therefore, the membership degree
a
of r can be obtained by solving the following optimization problemðMP1Þ max
a
subject to ð~^cpkiÞLa6r 6 ð~^cpkiÞUa
where ð~^cpkiÞLa and ð~^cpkiÞUa are those defined in Eqs. (10) and (11),
respectively. For the notational convenience, we also express
g
iða
Þ ¼ ð~^cpkiÞLa¼ mina6b61liðbÞ ¼ mina6b61min ^c L pkib; ^cUpkib n o and fið
a
Þ ¼ ð~^cpkiÞUa¼ maxa6 b61uiðbÞ ¼ maxa6b61max ^c L pkib; ^c U pkib n o :To provide an efficient algorithm for computing
g
iða
Þ and fiða
Þ,the following results are very useful.
Proposition 4.1. Under the above descriptions, we have
g
iða
Þ ¼ min amin6 b61 ^ cL pkib;amin6 b61 ^cU pkib and fiða
Þ ¼ max max a6b61 ^ cL pkib;amax6 b61 ^ cU pkib :Proof. Suppose that
min a6b61min ^c L pkib; ^c U pkib n o
¼ min ^cLpkib; ^cUpkib
n o
for some b2 ½
a
;1. Then, we have mina6b61
^cL pkib6^c
L
pkib and min a6b61 ^ cU pkib6^c U pkib;
which implies that
min min a6b61 ^ cL pkib;amin6 b61 ^ cU pkib
6min ^cLpkib; ^cUpkib
n o ¼ min a6b61min ^c L pkib; ^c U pkib n o :
On the other hand, since minf^cL
pkib; ^cUpkibg 6 ^cLpkib and
minf^cL
pkib; ^cUpkibg 6 ^cUpkib, we have min a6b61min ^c L pkib; ^c U pkib n o 6 min a6b61 ^ cL pkib and min a6b61min ^c L pkib; ^c U pkib n o 6 min a6b61 ^ cU pkib: It implies that min a6b61min ^c L pkib; ^c U pkib n o 6min min a6b61 ^ cL pkib;amin6 b61 ^ cU pkib :
This concludes that
min a6b61min ^c L pkib; ^c U pkib n o ¼ min min a6b61 ^cL pkib;amin6b61^c U pkib :
Similarly, we can also show that
max a6b61max ^c L pkib; ^cUpkib n o ¼ max max a6b61 ^ cL pkib;amax 6b61 ^ cU pkib :
This completes the proof. h
The optimization problem (MP1) can now be simplified as
ðMP2Þ max
a
subject to
g
iða
Þ 6 rfið
a
Þ P r0 6
a
61:Since
g
iða
Þ ¼ ð~^cpkiÞLa and fiða
Þ ¼ ð~^cpkiÞUa, by applying thestate-ments of Remark2.1, it is found that
g
iða
Þ is an increasing functionon [0, 1] and fið
a
Þ is a decreasing function on [0, 1]. Therefore,g
iða
Þ 6 fiða
Þ for anya
2 ½0; 1 holds true. From the above facts,either
g
iða
Þ 6 r or fiða
Þ P r constraint can be eliminated in theways described as follows.
(i) If
g
ið1Þ 6 r 6 fið1Þ, then n~^cpkiðrÞ ¼ 1.(ii) Since fið
a
Þ P fið1Þ Pg
ið1Þ > r for alla
2 ½0; 1, if r <g
ið1Þ,then the constraint fið
a
Þ P r is redundant. Therefore,prob-lem (MP2) can be reduced to be an easier optimization problem
ðMP3Þ max
a
subject to
g
iða
Þ 6 r0 6
a
61:(iii) Since
g
iða
Þ 6g
ið1Þ 6 fið1Þ < r for alla
2 ½0; 1, if r > fið1Þ,then the constraint
g
iða
Þ 6 r is redundant. Therefore, prob-lem (MP2) can be reduced to be an easier optimization problemðMP4Þ max
a
subject to fið
a
Þ P r0 6
a
61:Since
g
iða
Þ is an increasing function on ½0; 1, problem (MP3) can be solved using the following bisection search algorithm.Step 1: Let
be the tolerance anda
0 be the initial value. Seta
a
0; low 0 and up 1.Step 2: Find
g
iða
Þ using Proposition4.1. Ifg
iða
Þ 6 r then go toStep 3, otherwise go to Step 4.
Step 3: If r
g
iða
Þ <then EXIT and the maximum isa
, other-wise set lowa
,a
lowþup2 and go to Step 2.
Step 4: Set up
a
;a
lowþup2 and go to Step 2.
For problem (MP4), we consider the equivalent constraint
fið
a
Þ 6 rSince fið
a
Þ is decreasing, fiða
Þ becomes increasing. Thus, theabove algorithm is still applicable for solving problem (MP4). 5. Quality-based supplier selection
In this section, a problem of selecting the better suppliers from q available suppliers fS1;S2; . . . ;Sqg using fuzzy quality data is
con-sidered.Yuan (1991)proposed a ranking method which is satisfied with four reasonable criteria on sorting fuzzy numbers such as fuz-zy preference presentation, rationality of fuzfuz-zy ordering, distin-guish ability, and robustness. These criteria obtained are on the basis of the normal and convex fuzzy sets satisfying conditions in Definition2.1. This implies that the ranking method can also be ap-plied for the set of all fuzzy numbers.
Now, we generalize Yuan’s fuzzy ranking method to carry out the quality-based supplier selection. Let ~^cpki and ~^cpkjbe the fuzzy
estimates of the ith and jth suppliers’ Cpk indices, respectively.
Then, a fuzzy preference relation (FPR) between ~^cpki and ~^cpkj can
be defined as FPRð~^cpki; ~^cpkjÞ ¼
D
ijD
ijþD
ji ; ð12Þ whereD
ij¼ Z fa:fiðaÞ>gjðaÞg ðfiða
Þg
jða
ÞÞda
þ Z fa:giðaÞ>fjðaÞg ðg
iða
Þ fjða
ÞÞda
;D
ji¼ Z fa:fjðaÞ>giðaÞg ðfjða
Þg
iða
ÞÞda
þ Z fa:gjðaÞ>fiðaÞg ðg
jða
Þ fiða
ÞÞda
; andD
ijþD
ji¼ Z 1 0 ðjfiða
Þg
jða
Þj þ jfjða
Þg
iða
ÞjÞda
:Obviously, the value of FPRð~^cpki; ~^cpkjÞ in Eq.(12)is within ½0; 1,
which can indicate a degree of preference between ~^cpkiand ~^cpkj. It
can be said that if FPRð~^cpki; ~^cpkjÞ > 0:5, then ~^cpkiis more preferable
than ~^cpkj. In other words, if the value of FPRð~^cpki; ~^cpkjÞ is greater than
0:5, then the supplier i is preferred to be selected. In general, to se-lect the preferable suppliers in a group of suppliers, the decision-makers can provide a pre-determined value
c
2 ½0; 1 and compare it with the value of FPRð~^cpki; ~^cpkjÞ. Forc
>0:5, the following rulescan be suggested.
(i) If FPRð~^cpki; ~^cpkjÞ >
c
, then it can be said that ~^cpkiis morepref-erable than ~^cpkjwith a preference degree of
c
.(ii) If 1
c
6FPRð~^cpki; ~^cpkjÞ 6c
, then it can be said that ~^cpkj is indifferent to ~^cpkiwith indifference degrees of ðc
;1c
Þ.(iii) If FPRð~^cpki; ~^cpkjÞ < 1
c
, then it can be said that ~^cpki is lesspreferable than ~^cpkjwith a non-preference degree of
c
.From Eq.(12), we can easily show that
FPRð~^cpkj; ~^cpkiÞ ¼ 1 FPRð~^cpki; ~^cpkjÞ ð13Þ
holds true. Therefore, the suggestive rules for quality-based sup-plier selection are given by
(iv) If FPRð~^cpkj; ~^cpkiÞ >
c
, then it can be said that ~^cpkjis morepref-erable than ~^cpkiwith a preference degree of
c
.(v) If 1
c
6FPRð~^cpkj; ~^cpkiÞ 6c
, then it can be said that ~^cpki is indifferent to ~^cpkjwith indifference degrees of ðc
;1c
Þ.(vi) If FPRð~^cpkj; ~^cpkiÞ < 1
c
, then it can be said that ~^cpkj is lesspreferable than ~^cpkiwith a non-preference degree of
c
.By observing the above rules, certain interesting results are summarized as follows:
(1) It is clear that rule (iii) is equivalent to rule (iv). In other words, rule (iii) can also be stated to be if FPRð~^cpki; ~^cpkjÞ <
1
c
, then it can be said that ~^cpkj is more preferable than~ ^
cpkiwith a preference degree of
c
.(2) It is clear that rule (vi) is equivalent to rule (i). In other words, rule (vi) can also be described as if FPRð~^cpkj; ~^cpkiÞ <
1
c
, then it can be said that ~^cpki is more preferable than~ ^
cpkjwith a preference degree of
c
.(3) Obviously, rule (ii) is equivalent to rule (v). In other words, if ~
^
cpkjis indifferent to ~^cpkiwith ð
c
;1c
Þ indifference degrees,then ~^cpki is indifferent to ~^cpkj with indifference degrees of
ð
c
;1c
Þ, and vice versa.Based on the above conclusions, it is sufficient to simply con-sider FPRð~^cpki; ~^cpkjÞ for selecting the preferable suppliers.
Using rules (i)–(iii), fS1; . . . ;Sqg can be sorted into fSh1; . . . ;Shqg
for any i < j, then it implies that either ~^cpkhi is more preferable to
~ ^
cpkhj or ~^cpkhi is indifferent to ~^cpkhj. Therefore, we can state some
interesting observations.
(a) The two suppliers Si and Sj are indifferent to each other if
and only if 1
c
6 FPRð~^cpki; ~^cpkjÞ 6c
. Therefore, if the value ofc
is close to 0:5, then both suppliers have less chance to be concluded with indifference. On the contrary, if the value ofc
is large, then both suppliers have more chance to be con-cluded with indifference. For the extreme casec
¼ 0:5, it is clear that both suppliers are indifferent if and only if FPRð~^cpki; ~^cpkjÞ ¼ 0:5. In this case, we have the greatest chanceto obtain a precise sequence of order fSh1; . . . ;Shqg; that is, Shi
is more preferable to Shj for any i < j. However, this result
has a drawback when the value of FPRð~^cpkhi; ~^cpkhiþ1Þ is close
to 0:5. For example, if FPRð~^cpkhi; ~^cpkhiþ1Þ ¼ 0:5012, then by
c
¼ 0:5, Shi is more preferable to Shiþ1. Intuitively, however,both suppliers Shi and Shiþ1 should be classified as
indiffer-ence. Therefore, a larger value of
c
may be suggested. (b) On the other hand, if the value ofc
is taken to be too large,then many suppliers are expected to be classified as indiffer-ence. In this case, the ranking method is not helpful for mak-ing a decision. Therefore, in practice, the decision-makers should take a suitable value of
c
. In this study, we suggest to takec
2 ½0:55; 0:65.(c) Suppose that we have two indifferent groups of suppliers A ¼ fShi; . . . ;Shiþng and B ¼ fShj; . . . ;Shjþmg; that is, any two
suppliers in the group A or in the group B are indifferent. As we mentioned before, if the value of
c
is large, then the number of suppliers in A and B may be large. In this case, although it is difficult to select the most preferable supplier, it can be sure that FPRð~^cpkhiþr; ~^cpkhjþsÞ >c
for any Shiþr2 A andShjþs2 B. This implies that any supplier in the group A is
very much preferable than that supplier in the group B. Therefore, the best case is the one that the value of
c
is large and the number of indifferent suppliers in the preferable group is small.6. Selecting procedure and application
To increase the understandability of our proposed method, a step-by-step procedure for selecting the preferable suppliers using fuzzy quality data is summarized as follows.
Step 1: Select q possible suppliers and collect quality data from them.
Step 2: Obtain the membership function ~^cpki for each supplier
i 2 f1; 2; . . . ; qg using the fuzzy estimation of Cpkiand the
computational methods described in Sections 3 and 4, respectively.
Step 3: Provide a value of
c
such thatc
2 ½0:55; 0:65. Calculate the values of FPRð~^cpki; ~^cpkjÞ for i; j 2 f1; 2; . . . ; qg and i < j.Step 4: According to the rules (i)–(iii) stated in Section5. The preferable group of suppliers fSh1; . . . ;Shtg is determined,
where t is the number of preferable suppliers and any two suppliers in the group are indifferent.
Step 5: If t P 2, then the decision-makers may randomly select one of the suppliers as the most preferable supplier. Of course, if the decision-makers decide to select more than one supplier to supply the required products, then the same procedure can be used to select the preferable suppliers. Before providing a numerical example, we introduce a special kind of fuzzy number known as a triangular fuzzy number whose membership function is triangular. However, it should be noted that the proposed methodology is still applicable to the case of any bell-shaped fuzzy number whose membership function is bell-shaped. The membership function of the triangular fuzzy number ~a is defined as n~aðrÞ ¼ ðr a1Þ=ða2 a1Þ if a16r 6 a2 ða3 rÞ=ða3 a2Þ if a2<r 6 a3 0 otherwise; 8 > < > :
The triangular fuzzy number ~a, which is denoted as ~
a ¼ ða1;a2;a3Þ can be said to be ‘‘around a2” or ‘‘being
approxi-mately equal to a2,” where a2is called the core value of ~a, and a1
and a3are called the left and right spread values of ~a, respectively.
The
a
-level set (a closed interval) of ~a is then given as ~aa¼ ½ð1
a
Þa1þa
a2;ð1a
Þa3þa
a2; that is, ~aLa¼ ð1a
Þa1þa
a2and ~aU
a¼ ð1
a
Þa3þa
a2. Thus, the triangular fuzzy number is aExample 6.1. Since light emitting diodes (LEDs) have a long life span and high intensity of solid-state illumination exhibiting a wide range of colors, the uses of LEDs are growing rapidly in a wide variety of applications such as automotive lighting, computer displays, LCD televisions, signaling and general lighting products. Here, an LED-based lighting fixture (LED-LF) is investigated as an example; the LED-LF is manufactured in Tainan Industrial Park, Taiwan. Due to high demands on the LED-LFs, the company does not have enough production capacity to supply one type of LED components used in the LED-LFs. Therefore, the decision-makers decide to purchase the LED components from some possible suppliers. The luminous intensity of LED sources is a critical characteristic for this type of LEDs. Thus far, all light measurements and rating systems depend on the perception of the human eye or imprecise terminology and calibration standards (Ryer, 1997). This implies that the randomness is not the only aspect of uncertainty
for data collected on the luminous intensity of LED sources; that is, the occurrence of fuzziness introduces another uncertainty that should be taken into account while solving the problem.
Four suppliers are capable of producing this type of LEDs. The decision-makers need to choose preferable suppliers based on the fuzzy sample data of the luminous intensity which have been collected from each supplier with size 20, as listed in Table 1, where the data ~xin¼ ðxin1;xin2;xin3Þ with i ¼ 1; 2; 3; 4 and n ¼ 1; 2; . . . ; 20 are assumed as triangular fuzzy numbers.
The upper and lower specification limits of luminous intensity are set at USL ¼ 90 mcd=m2 and LSL ¼ 40 mcd=m2, respectively. Then the statistics of the four suppliers in the
a
-level sense are listed inTable 2.Following the computational methods described in Section4, the optimization problems can be solved by implementing a method provided by a MATLAB function fmincon and the
mem-Table 1
Triangular fuzzy data collected from the suppliers (unit: mcd=m2).
S1 S2 S3 S4 (68.26, 70.46, 72.18) (72.69, 73.96, 75.20) (54.24, 64.27, 70.69) (58.53, 60.58, 66.15) (70.22, 72.88, 73.10) (57.90, 58.69, 60.26) (66.67, 72.00, 73.61) (54.79, 61.16, 69.86) (62.26, 63.52, 66.82) (76.09, 77.08, 79.03) (66.31, 70.38, 74.15) (58.37, 58.92, 72.53) (66.64, 68.10, 70.09) (64.40, 66.80, 68.54) (59.89, 66.92, 71.78) (55.20, 56.13, 66.92) (67.80, 69.17, 70.22) (67.28, 68.07, 69.70) (69.28, 70.23, 73.45) (59.92, 65.08, 65.57) (65.33, 66.79, 68.20) (64.46, 65.61, 67.98) (65.90, 66.92, 67.90) (65.16, 70.91, 73.60) (59.90, 61.71, 62.90) (65.90, 67.48, 68.67) (62.73, 63.03, 64.02) (54.03, 58.64, 61.83) (68.54, 69.38, 70.32) (67.67, 68.12, 69.29) (59.88, 60.12, 62.54) (66.50, 66.63, 72.08) (72.10, 73.28, 74.90) (67.25, 68.62, 68.98) (69.25, 70.03, 71.32) (62.17, 65.77, 66.84) (72.19, 74.26, 75.32) (60.80, 61.01, 62.20) (70.00, 71.39, 72.12) (65.24, 73.35, 79.83) (72.69, 73.96, 75.20) (65.90, 66.92, 67.90) (63.89, 64.74, 66.23) (65.65, 70.76, 72.17) (57.90, 58.69, 60.26) (62.73, 63.03, 64.02) (65.80, 66.85, 67.92) (68.26, 72.26, 75.81) (76.09, 77.08, 79.03) (59.88, 60.12, 62.54) (54.42, 55.75, 57.34) (63.88, 64.98, 71.10) (64.40, 66.80, 68.54) (69.25, 70.03, 71.32) (67.56, 69.47, 70.22) (61.98, 62.58, 74.81) (67.28, 68.07, 69.70) (70.00, 71.39, 72.12) (59.42, 60.12, 61.78) (58.42, 59.82, 63.24) (64.46, 65.61, 67.98) (63.89, 64.74, 66.23) (64.90, 68.48, 69.67) (58.59, 68.87, 70.05) (65.90, 67.48, 68.67) (65.80, 66.85, 67.92) (62.69, 63.22, 65.79) (55.25, 66.51, 68.72) (67.67, 68.12, 69.29) (54.42, 55.75, 57.34) (68.35, 69.72, 70.98) (54.72, 66.88, 74.94) (67.25, 68.62, 68.98) (67.56, 69.47, 70.22) (62.94, 63.51, 64.20) (63.69, 65.03, 75.51) (60.80, 61.01, 62.20) (59.42, 60.12, 61.78) (65.30, 66.96, 67.65) (57.63, 61.54, 66.43) Table 2
Thea-level estimates of Cpki.
a-level S1 S2
xL
ia sLia ^cLpkia xUia sUia ^cUpkia xLia sLia ^cLpkia xUia sUia ^cUpkia
0.0 66.88 4.56 1.69 69.70 4.60 1.47 65.16 5.11 1.62 67.56 5.15 1.45 0.1 67.02 4.57 1.68 69.55 4.61 1.48 65.27 5.12 1.61 67.43 5.16 1.46 0.2 67.16 4.58 1.66 69.41 4.62 1.49 65.37 5.13 1.60 67.29 5.17 1.47 0.3 67.29 4.59 1.65 69.26 4.63 1.49 65.47 5.15 1.59 67.15 5.18 1.47 0.4 67.43 4.61 1.63 69.12 4.63 1.50 65.58 5.16 1.58 67.01 5.19 1.48 0.5 67.57 4.62 1.61 68.97 4.64 1.51 65.68 5.18 1.57 66.88 5.20 1.48 0.6 67.70 4.64 1.60 68.83 4.66 1.52 65.78 5.19 1.55 66.74 5.21 1.49 0.7 67.84 4.66 1.59 68.68 4.67 1.52 65.88 5.21 1.54 66.60 5.22 1.49 0.8 67.98 4.67 1.57 68.54 4.68 1.53 65.99 5.23 1.53 66.47 5.23 1.50 0.9 68.11 4.69 1.56 68.39 4.69 1.53 66.09 5.24 1.52 66.33 5.25 1.50 1.0 68.25 4.71 1.54 68.25 4.71 1.54 66.19 5.26 1.51 66.19 5.26 1.51 S3 S4 0.0 63.97 4.54 1.76 68.17 4.50 1.62 60.40 4.48 1.52 70.40 4.68 1.39 0.1 64.19 4.45 1.81 67.97 4.46 1.65 60.84 4.38 1.58 69.84 4.54 1.48 0.2 64.42 4.38 1.86 67.78 4.42 1.67 61.28 4.32 1.64 69.28 4.44 1.55 0.3 64.64 4.32 1.90 67.58 4.39 1.70 61.73 4.28 1.69 68.73 4.38 1.62 0.4 64.86 4.27 1.94 67.38 4.37 1.73 62.17 4.27 1.73 68.17 4.34 1.67 0.5 65.09 4.24 1.96 67.19 4.34 1.75 62.61 4.30 1.75 67.61 4.34 1.72 0.6 65.31 4.22 1.95 66.99 4.33 1.77 63.05 4.35 1.76 67.05 4.38 1.75 0.7 65.54 4.22 1.93 66.79 4.32 1.79 63.49 4.44 1.76 66.49 4.45 1.76 0.8 65.76 4.24 1.91 66.60 4.31 1.81 63.94 4.56 1.75 65.94 4.56 1.76 0.9 65.98 4.27 1.87 66.40 4.31 1.82 64.38 4.70 1.73 65.38 4.70 1.75 1.0 66.21 4.32 1.83 66.21 4.32 1.84 64.82 4.86 1.70 64.82 4.86 1.70
bership functions of fuzzy estimates of ~^cpki for i ¼ 1; . . . ; 4 are constructed asFig. 1.
Now, the value of
c
is set to 0:50. The values of FPRð~^cpki; ~^cpkjÞ and FPRð~^cpkj; ~^cpkiÞ ¼ 1 FPRð~^cpki; ~^cpkjÞ for i; j ¼ 1; 2; 3; 4 and i < j are computed and listed inTable 3.According to Step 4 described in the above procedure for the supplier selection, the order of four suppliers is ranked as fS3;S4;S1;S2g. Thus, S3is the most preferable supplier with 0:50 preference degree. If the value of
c
is set to 0:61, then the order is fðS3;S4Þ; ðS2;S1Þg, where (S3and S4) and (S2and S1) are indifferent with indifference degrees of ð0:61; 0:39Þ; that is,0:39 6 FPRð~^cpk3; ~^cpk4Þ 6 0:61 and 0:39 6 FPRð~^cpk4; ~^cpk3Þ 6 0:61 and
0:39 6 FPRð~^cpk2; ~^cpk1Þ 6 0:61 and 0:39 6 FPRð~^cpk1; ~^cpk2Þ 6 0:61: Thus, we can conclude that S3and S4are the preferable
suppli-ers with a preference degree of 0:61. In this case, the decision-mak-ers may randomly select either S3 or S4 or provide some other
criteria to select the most preferable supplier. Of course, the sup-pliers S3and S4are the best choice if the decision-makers decide
to select more than one supplier to supply this type of LEDs.
7. Conclusions
The fuzzy set theory is a useful method for modeling the prob-lems with fuzzy (imprecise) information that has been recognized as one of uncertainties in the real world. The main contribution is that the methodology proposed in this paper is capable of selecting
the preferable suppliers using fuzzy quality data, which was not seriously treated by the researchers. With the help of resolution identity theorem which is widely used in fuzzy sets theory, compu-tational methods solving certain optimization problems are pro-posed to construct membership functions of fuzzy estimates of suppliers’ capability indices Cpki with i ¼ 1; 2; . . . ; q and q P 2.
Moreover, using membership functions f~^cpk1; . . . ; ~^cpkqg of q
suppli-ers, a fuzzy ranking method proposed byYuan (1991)is extended to select the preferable suppliers. A step-by-step procedure is developed and a real example taken from the application of light emitting diodes (LEDs) is illustrated the applicability of our pro-posed methods.
It is well-known that there are numerous process capability indices that are available for supplier selection. Although we choose the index Cpkiin this paper, we have to remark that the
pro-posed methodology is still applicable to other indices by solving the similar optimization problems.
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ˆ
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Table 3
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