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Analysis of thermal and water management with temperature-dependent diffusion effects in membrane of proton exchange membrane fuel cells

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(1)

UNCORRECTED PROOF

3

Analysis of thermal and water management with temperature-dependent

diffusion effects in membrane of proton exchange membrane fuel cells

4

5

Wei-Mon Yan

a,

, Falin Chen

b

, Hung-Yi Wu

b

, Chyi-Yeou Soong

c

, Hsin-Shen Chu

d 6

aDepartment of Mechatronic Engineering, Huafan University, Shih Ting, Taipei 223, Taiwan, ROC

7

bInstitute of Applied Mechanics, National Taiwan University, Taipei 106, Taiwan, ROC

8

cDepartment of Aeronautical Engineering, Feng Chia University, Seatwen, Taichung 407, Taiwan, ROC

9

dDepartment of Mechanical Engineering, Chiao Tung University, Hsin-Chu 300, Taiwan, ROC

10

Received 12 August 2003; accepted 21 November 2003 11

Abstract

12

In the present work, the detailed thermal and water management in the membrane of proton exchange membrane fuel cells (PEMFC) is investigated numerically. The coupling effects of mass diffusion and temperature gradient on the water distribution in the membrane are taken into account with consideration of the temperature-dependent diffusivity. Thermal and water transport equations with various boundary conditions are solved by the control volume finite difference method. Predictions show that under the conditions of fixed water concentration at the cathode side, the effect of cathode temperature, Tc, on the water concentration is significant. Increases in Tcmay lead

to an increase in membrane dehydration. At the water-flux condition on the cathode side, the influence of the operating temperature on the water distribution in the membrane shows a similar trend. The effects of the anode temperature, Ta, on the water management in the

membrane are also examined. It is found that Tahas considerable impact on the water content in the membrane. In addition, high current

density may cause non-uniformity of the temperature distribution in the membrane.

13 14 15 16 17 18 19 20 21 © 2003 Published by Elsevier B.V. 22

Keywords: Diffusion effects; Proton exchange membrane fuel cells; Water management 23

1. Introduction

24

Recent interests in proton exchange membrane fuel cell

25

(PEMFC) systems have caused extensive studies on thermal

26

and water management. During (PEMFC) operation, water

27

molecules can be carried from the anode side to the cathode

28

side of the membrane by electro-osmosis, and if the

trans-29

port rate of water is higher than the back-diffusion rate from

30

the anode to the cathode, the membrane will become

dehy-31

drated and too resistive to conduct high current. At the

cath-32

ode side of the membrane, where water molecules are not

33

only transported from anode side but also generated by the

34

cathodic reaction, electrode flooding occurs when the water

35

removal rate fails to keep up with its transport rate out of

36

the electrode. On the other hand, the temperature gradient in

37

the membrane may influence the fuel-cell performance by

38

affecting the transport of water and gaseous species as well

39

as the electrochemical reactions in the electrode. Therefore,

40

Corresponding author. Tel.:+886-2-2663-3847;

fax:+886-2-2663-3847.

E-mail address: [email protected] (W.-M. Yan).

it is appealing to have a theoretical model which can pro- 41

vide detailed understanding of the governing phenomena in- 42

side the membrane. This motivates the present study, which 43

examines the water concentration and temperature within 44

membrane of PEMFCs. 45

In past decades, there have been numerous studies of 46

transport phenomena in PEMFCs. Bernardi[1] proposed a 47

one-dimensional model of water management with consid- 48

eration of the membrane thickness. By using this model, it 49

was found that the diffusion in the water production and 50

evaporation rate in the PEMFC can result in the flooding of 51

the electrode or the membrane dehydration, and therefore af- 52

fect the performance of the fuel cells. In addition, the effects 53

of the humidification on the current–voltage curves of the 54

fuel cells under various operating conditions were presented. 55

Springer et al.[2]developed an isothermal, one-dimensional, 56

steady-state model for the PEMFC with Nafion® 117 [2]. 57

Diffusion, electro-osmotic drag and membrane conduction 58

were all taken into account. The results showed that the net 59

water-flux ratio under a typical operating condition is much 60

less than that within a fully-hydrated membrane. It was also 61

found that the membrane resistance is significantly enhanced 62

1 0378-7753/$ – see front matter © 2003 Published by Elsevier B.V. 2 doi:10.1016/j.jpowsour.2003.11.028

(2)

UNCORRECTED PROOF

Nomenclature

Ca water concentration per unit volume at

the anode side (mol cm−3)

Cc water concentration per unit volume at

the cathode side (mol cm−3)

CH2O water concentration in the membrane per

unit volume (mol cm−3)

Cp,l specific heat of liquid water (J kg−1K−1)

d density of the membrane (g cm−3)

D diffusion coefficient of water in the membrane (cm2s−1)

Da diffusion coefficient of water at the

anode side (cm2s−1)

Dc diffusion coefficient of water at the

cathode side (cm2s−1)

F Faraday’s constant 96487 (C mol−1)

i operating current density (A cm−2)

K thermal conductivity (W cm−1K−1)

˙mH2O molecular flux of water (mol cm−1s−1)

M molecular weight of water (kg mol−1)

R ohmic resistance per unit volume ( cm−1)

T temperature (◦C)

V volume of the membrane (cm3)

w water transfer coefficient

Greek letters

κ flux of water into membrane by concentration gradient (m s−1)

λ membrane hydration or water content (moles water/moles charge sites)

ν rate of water entry the membrane proportional to the current density

Subscripts

a anode side of the membrane c cathode side of the membrane m membrane

as the current density is increased. By comparison, the

re-63

sistance is reduced for a thin membrane.

64

Fuller and Newman[3]examined experimentally the

wa-65

ter transport number in Nafion® 117. The relationship

be-66

tween transport number and electro-osmotic coefficient was

67

presented. It was demonstrated that the transport number

68

decreases slowly as the membrane is dehydrated, but falls

69

quickly to zero when the water concentration approaches to

70

zero. Nguyen and White[4]performed modelling of the

wa-71

ter and heat management in PEMFC. The model included

72

the effect of electro-osmosis, diffusion of water; heat

trans-73

fer from solid phase to gas phase and latent heat as water

74

evaporation and condensation. It was found that the ohmic

75

loss is noticeable at high current density. The voltage loss is

76

twice amount of that at the cathode electrode. The reactant

77

gas at the anode needs to be humidified since the membrane 78

is dehydrated at high current densities. Fuller and Newman 79 [5]proposed a two-dimensional mathematical model for the 80

water and thermal management and the utilization of the fuel 81

of a PEMFC. Due to the water sorption depending strongly 82

on the temperature, the waste heat is a critical parameter in 83

the design of the proton exchange membrane fuel cells. 84

In the numerical analysis of Mosdale and Srinivasan[6], 85

it was clearly seen that the large current density limit of fuel 86

cell is more for pure oxygen than for air used at the cathode 87

side. Voss et al.[7]proposed a new technique for water man- 88

agement, by which it was found that if the back-diffusion 89

rate and the water concentration are increased, the water at 90

the cathode could be removed via the anode stream. Xie 91

and Okada [8] showed that the water transfer coefficient 92

of Nafion® 117 membrane in the H+ form was 2.6. The 93

Nafion®117 membrane has good performance for HCl so- 94

lutions with a concentration that ranges from 0.003 to 1 N. 95

Additionally, it was also shown that the water transport be- 96

haviour is related to the surface-change density, the hydra- 97

tion enthalpy and the water content in the membrane. 98

By using a linear transport equation for water in the 99

PEMFC, detailed transport phenomena of the PEMFC, in- 100

cluding diffusion and electro-osmotic drag effects, were an- 101

alytically solved by Okada et al. [9,10]. In these studies, 102

both semi-finite and finite boundaries were considered. The 103

predicted results showed that the current density, the wa- 104

ter penetration parameters, the membrane thickness and the 105

diffusion coefficient of water are the key factors in determi- 106

nation of the water content in the membrane. Foreign im- 107

purities such as NaCl will cause a serious impact on the 108

water depletion at the anode side. Water supplied from the 109

anode side of the membrane is needed. Okada extended 110

the modelling to account of the effect of impurity ions 111

at both the anode and the cathode side of the membrane 112 [11,12]. The results indicated that both the current density 113

and the membrane thickness are important parameters in 114

the water management of the membrane, especially when 115

the membrane surface has impurity ions. The distribution 116

of contaminant ions degrades the membrane and the per- 117

formance of the fuel cell. Deterioration of cell performance 118

in the presence of non-uniform impurities in the membrane 119

is more serious than in the case of non-uniform impurities 120

distribution. 121

Thermal management in the direct methanol fuel cell 122

(DMFC) was investigated by Argyropoulos et al.[13,14]. A 123

model was developed to investigate the effects of various op- 124

erating parameters (feed and oxidant temperatures, flow rate 125

and pressure, operating current density) and system design 126

(active area, material properties and geometry) on the per- 127

formance of the DMFC. The mathematical model includes 128

the gas-diffusion layer, the catalyst layer and the membrane. 129

It can also be used to predict the steady-state performance of 130

the DMFC stacks. The diffusion flux across a Nafion®mem- 131

brane can be accurately predicted by using Fick’s diffusion 132

coefficient. Motupally et al.[15]showed that increasing the 133

(3)

UNCORRECTED PROOF

cell pressure will decrease the water activity and reduce the

134

diffusion coefficient.

135

Baschuk and Li [16] developed a mathematical model

136

with variable degrees of water flooding in the PEMFC.

137

Physical and electrochemical processes occurring in the

138

membrane electrolyte, the cathode catalyst layer, the

elec-139

trode backing layer and the flow channel were considered.

140

Compared with experimental results, it was found that when

141

air is used as the cathode fuel, the flooding phenomena are

142

similar for different operating conditions of the pressures

143

and temperatures. When the cell pressure is increased

signif-144

icantly, the water flooding in the electrode becomes serious.

145

This will significantly reduce the power output. Recently,

146

Rowe and Li[17]carried out a two-dimensional simulation

147

of water transport in the PEMFC without external

humidifi-148

cation. This model calculated the fraction of product water

149

leaving the anode side of the fuel cell. The results indicated

150

that the amount of water leaving the anode depends on the

151

hydrogen stoichiometry, oxygen stoichiometry, current

den-152

sity, and cell temperature. One of the most recent PEMFC

153

models was proposed by Djilali and Lu[18]for analysis of

154

fuel-cell performance and water transport. The

thermody-155

namic equation was determined by the Nernst equation and

156

the reaction kinetics were calculated by the Butler–Volmer

157

equation. Analysis showed that the water requirement to

158

prevent the membrane from dehydrating or flooding is

159

important.

160

From the literature reviews presented above, it is

con-161

cluded that the effects of the temperature gradient on water

162

management in the PEMFCs are not well defined. In fact,

163

the water content in the membrane can be influenced by the

164

local temperature distribution since the diffusivity in water

165

transport is temperature-dependent. On the other hand, the

166

energy balance is also closely related to the water content

167

or local water concentration in the membrane. The objective

168

of the present study is to explore the coupling mechanisms

169

of thermal–mass-transport phenomena in the membrane of

170

PEMFC systems.

171

2. Analysis

172

Consideration is given to a PEMFC in which the polymer

173

electrolyte membrane made from Nafion®. Its thickness is

174

smaller than its length and width, as shown schematically

175

in Fig. 1. Therefore, it can treat it as a one-dimensional

176

problem. To simplify the analysis, the following assumptions

177

are made.

178

(i) The transports are steady-state and one-dimensional.

179

(ii) The pressure is constant.

180

(iii) An ideal gas mixture is assumed.

181

(iv) Liquid water flux is only determined in the membrane.

182

(v) The volume of the membrane is constant.

183

(vi) The convective effects are negligible for a small

184 Reynolds number. 185

x

y z x=o x=d Anode catalyst layer Cathode catalyst layer Membrane H+ H2O(drag) H2O(diffusion)

Fig. 1. Schematic diagram of physical system.

(vii) Heat loss to the surrounding environment is small and 186

can be neglected. 187

(viii) Joule-heating is considered to be to the membrane 188

ohmic resistance. 189

With the above assumptions, the governing equations for the 190

water balance can then be formulated as follows. 191

2.1. Water transfer equation 192

In the membrane of a PEMFC, the water flux is com- 193

posed of two components, namely, a diffusion flux and an 194

electro-osmosis flux[4,5]. The latter is proportional to the 195

current density, i. The total water flux can then be described 196

by: 197 ˙mH2O=  −DH2O dCH2O dx + i FwH2O  , (1) 198

where: ˙mH2Ois the molar flux of the water;DH2Ois the dif- 199

fusion coefficient of water in the membrane;CH2Ois the wa- 200

ter concentration in the membrane; i is the current density; 201 F is the Faraday constant;wH2Ois the water transfer coeffi- 202

cient. Therefore, the rate of water concentration is given by: 203

∂CH2O ∂t = − ∂ ˙mH2O ∂x = ∂x  DH2O ∂CH2O ∂xi FwH2O  (2) 204

For steady-state conditions, the above equation becomes: 205

d dx  DH2O dCH2O dxi FwH2O  = 0 (3) 206 dDH2O dx dCH2O dx + DH2O d2CH2O dx2 − i FwH2O= 0 (4) 207

Generally, the water transfer coefficient is a function of water 208

concentration, for example: 209

wH2O= w (0) 1 + w(1)1 CH2O+ w 2 1C 2 H2O+ · · · (5) 210

To simplify the analysis, only the first two terms,w(0)1 and 211

w(1)1 , are taken to represent the zero-order and first-order 212

(4)

UNCORRECTED PROOF

coefficients with respect toCH2O. The water transfer

coeffi-213

cient can then be expressed as:

214 wH2O= w (0) 1 + w (1) 1 CH2O (6) 215

The water transfer coefficient for Nafion®membrane is

cal-216

culated by the following equation[3,9]:

217 wH2O= 1100wmVwet 22dVdry (7) 218

where: the volume ratio for dry to wet, Vwet/Vdry, is 16.2, and 219

the density of the membrane, d, is 2.02 g cm−3. In addition,

220

the water transfer coefficientwmis 3.2 at 80◦C. 221

The diffusion coefficient for liquid water in the membrane

222

is determined as a function of temperature (in K) and

mem-223

brane hydration[2], i.e.,

224 225 DH2O= exp  2416  1 303− 1 T  (2.563 − 0.33λ 226 + 0.0264λ2− 0.000671λ3) × 10−10 (8a) 227

If the membrane hydration parameterλ is taken to be 14, as

228

given in[17], then the above equation reduces to:

229 DH2O= G exp  −ξ T  (8b) 230 Here: 231 ξ = 2416 (8c) 232 G = 2.903 × 10−7f(λ) (8d) 233 f(λ) = 2.563 − 0.33λ + 0.0264λ2− 0.000671λ3 (8e) 234 2.2. Energy equation 235

The energy equation is based on Fourier’s law of heat

236 conduction; i.e., 237 Km d2T dx2 + d dx( ˙mH2OCp,lT) + i 2R = 0 (9) 238

where: Kmis the membrane thermal conductivity, Cp,lis the 239

specific heat of liquid water, and R is the ohmic resistance

240

per unit volume. The first term represents the diffusion term

241

of the heat, the second term expresses the energy flux due to

242

the convection, and the third term stands for the joule-heating

243

owing to the membrane ohmic resistance.

244

2.3. Combination of water transport and energy equations 245

At first, the molar flux of water is changed into the mass

246

flux of water. ThenEq. (1)becomes:

247 ˙mH2O =  −DH2O dCH2O dx + i FwH2O  M (10) 248

where M is the molecular weight of water. Substituting the

249

above equation intoEq. (9)gives:

250 Km d2T dx2 +  −2DH2O dCH2O dx MCp,l+ 2i Fw(1)1 CH2OMCp,l  251 ×dT dx + i 2R +  −dDH2O dx dCH2O dx MCp,l 252 − DH2O d2CH2O dx2 MCp,l+ i Fw(1)1 dCH2O dx MCp,l  T = 0 253 (11) 254

By combiningEqs. (8) and (11), the above equation can be 255

simply expressed as: 256

d2T dx2 +  A exp  −ξ T  dCH2O dx + 2BCH2O  dT dx = H (12a) 257

Here the constant, A, B, and H are: 258

A = −2GMCp,l Km (12b) 259 B = iw(1)1 MCp,l FKm (12c) 260 H = −i2R Km (12d) 261

Similarly, the water transfer equation,Eq. (4), can be sim- 262

plified as: 263 d2CH2O dx +  ξ T2 dT dx − N exp  ξ T  dCH2O dx = 0 (13a) 264 where: 265 N = iw(1)1 FG (13b) 266 0.7 0.75 0.8 0.85 0.9 0.95 1 0 0.2 0.4 0.6 0.8 1

x/d

C/Co

i=0.1A/cm2 0.5 Present Predictions Okada et al. [9] 0.3

Fig. 2. Comparison of present predictions with those of Okada et al.[15]

under conditions ofi = 0.1 A m−2,Ta= 60◦C,Tc= 60◦C and constant

cathode concentrationCc= 1.59 × 10−4mol m−3.

(5)

UNCORRECTED PROOF

Table 1

Physical parameters and corresponding values used in this work

Parameter Symbol Value

Constant term of water transference coefficient at anode side of membrane as expressed by a series expansion ofCH2O

w(0)a 0

Constant term of water transference coefficient at cathode side of membrane as expressed by a series expansion ofCH2O

w(0)c 0

First order term of water transfer coefficient at anode side of membrane as expressed by a series expansionCH2O

w(1)a 1.28 × 10−4

First order term of water transfer coefficient at cathode side of membrane as expressed by a series expansionCH2O

w(1)c 1.28 × 10−4

Current density (A cm−2) i 0–3.1

Coefficient characterizing water flux into anode side of membrane νa 0–1.0

Coefficient characterizing water flux into cathode side of membrane νc 0–1.0

Specific conductivity at anode side of membrane (cm s−1) κa 1× 10−3 to 1

Specific conductivity at cathode side of membrane (cm s−1) κc 1× 10−3 to 1

Thickness of membrane (cm) d l× 10−2

Thermal conductivity of membrane (W cm−1K−1) Km 0.0014

Specific heat of liquid water (J kg−1K−1) Cp,l 4180

Faraday constant (A s mol−1) F 96487

Molecular weight (kg mol−1) M 0.018

Ohmic resistance per unit length ( cm−1) R 0.000945

0.94 0.95 0.96 0.97 0.98 0.99 1 0 0.2 0.4 0.6 0.8 1

C/Co

x/d

60 70 80 90 Ta=100oC 0.94 0.95 0.96 0.97 0.98 0.99 1 0 0.2 0.4 0.6 0.8 1

C/Co

x/d

Ta=100oC 60 (a) (b)

Fig. 3. Water concentration distribution in membrane withi = 0.1 A cm−2,Tc= 100◦C, and constant cathode concentrationCc= 1.59 × 10−4mol cm−3:

(a) constant diffusion coefficient; (b) variable diffusion coefficient.

(6)

UNCORRECTED PROOF

2.4. Boundary conditions 267

To solve the governing equations formulated in the

268

last section, the following boundary conditions are

speci-269

fied.

270

2.4.1. Concentration conditions at anode-membrane 271

interface 272

At the anode-side membrane interface, the condition of

273

water-flux balance[9–12]is imposed, namely:

274 275 νai F + κa[Ca− CH2O(0)] 276 = −D(0)a ∂CH2O(0) ∂x + i F[w(0)a + w(1)a CH2O(0)] (14) 277 0.94 0.95 0.96 0.97 0.98 0.99 1 0 0.2 0.4 0.6 0.8 1 C/Co x/d Tc=60oC 100 70 80 90 0.93 0.94 0.95 0.96 0.97 0.98 0.99 1 0 0.2 0.4 0.6 0.8 1 C/Co x/d Tc=60oC 100 70 80 90 0.93 0.94 0.95 0.96 0.97 0.98 0.99 1 0 0.2 0.4 0.6 0.8 1 C/Co x/d Tc=60oC 100 70 80 90 (a) (b) (c)

Fig. 4. Effect of Tc on water concentration distribution withi = 0.1 A

cm−2and constant cathode concentrationCc= 1.59 × 104mol cm−3: (a)

Ta= 60◦C; (b)Ta= 80◦C; (c)Ta= 100◦C.

where:νais a factor expressing the rate of water entry at the 278

anode side of the membrane and is proportional to the cur- 279

rent density;κais a factor characterizing the concentration- 280

gradient-driven water flux into or out of the membrane; Ca 281

is the concentration of water at the anode-membrane inter- 282

face;CH2O(0) is the water concentration in the membrane 283

atx = 0. 284

2.4.2. Concentration conditions at membrane-cathode 285

interface 286

Two types of boundary condition for the water concen- 287

tration at the membrane–cathode interface are studied. One 288

is the constant water concentration: 289

CH2O(d) = C0 (15) 290 0.92 0.93 0.94 0.95 0.96 0.97 0.98 0.99 1 0 0.2 0.4 0.6 0.8 1 x/d C/C(d) Tc=60oC 100 70 80 90 0.92 0.93 0.94 0.95 0.96 0.97 0.98 0.99 1 0 0.2 0.4 0.6 0.8 1 x/d C/C(d) Tc=60oC 100 70 80 90 0.92 0.93 0.94 0.95 0.96 0.97 0.98 0.99 1 0 0.2 0.4 0.6 0.8 1 x/d C/C(d) Tc=60oC 100 70 80 90 (a) (b) (c)

Fig. 5. Effect of Tc on water concentration distribution withi = 0.1 A

cm−2 and water-flux condition at cathode side: (a) Ta = 60◦C; (b)

Ta= 80◦C; (c)Ta= 100◦C.

(7)

UNCORRECTED PROOF

the other is a water-flux condition:

291 292 νci F + κc[Cc− CH2O(d)] 293 = D(0) c ∂CH2O(d) ∂xi F[w(0)c + w(1)c CH2O(d)] (16) 294

where νc is a factor expressing the rate of water entry at 295

cathode side of the membrane proportional to the current

296

density; CH2O(d) is the water concentration at x = d in

297

Eq. (16);D(0)c is the diffusion coefficient of water at cathode 298

side of the membrane.

299

2.4.3. Thermal conditions at anode and cathode sides 300

In this study, the thermal conditions at the anode and

301

cathode sides of the membrane are constant temperatures,

302

Ta and Tc, respectively, i.e., 303 0.93 0.94 0.95 0.96 0.97 0.98 0.99 1 0 0.2 0.4 0.6 0.8 1 C/Co x/d Ta=60oC 100 70 80 90 0.94 0.95 0.96 0.97 0.98 0.99 1 0 0.2 0.4 0.6 0.8 1 C/Co x/d Ta=60oC 100 70 80 90 0.94 0.95 0.96 0.97 0.98 0.99 1 0 0.2 0.4 0.6 0.8 1 C/Co x/d Ta=60oC 70 80 90 100 (a) (b) (c)

Fig. 6. Effect of Ta on water concentration distributions withi = 0.1 A

cm−2 and constant cathode concentration Cc= 1.59 × 10−4mol cm−3:

(a)Tc= 60◦C; (b)Tc= 80◦C; (c)Tc= 100◦C.

T(0) = Ta (17) 304

T(d) = Tc (18) 305

3. Numerical method 306

The system of the governing equations mentioned above 307 is non-linear and is difficult to obtain an analytical solution. 308 In this work, the control volume finite difference method is 309

adopted to solve the non-linear, coupled ordinary differential 310

equations. The detailed solution scheme has been published 311

elsewhere[19]. To check the grid independence, solutions on 312

various grid systems are examined. In the separate numerical 313

runs, it is found that there are no differences among the 314

solutions with three grid arrangements of 1000, 2000 and 315

0.94 0.95 0.96 0.97 0.98 0.99 1 0 0.2 0.4 0.6 0.8 1 C/Co x/d Tc=60oC 100 80 70 90 0.65 0.7 0.75 0.8 0.85 0.9 0.95 1 0 0.2 0.4 0.6 0.8 1 C/Co x/d Tc=60oC 100 70 80 90 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 0 0.2 0.4 0.6 0.8 1 C/Co x/d Tc=60oC 100 70 80 90 (a) (b) (c)

Fig. 7. Effect of Tcon water concentration distribution withTa= 60◦C

and constant cathode concentration Cc = 1.59 × 10−4mol cm−3: (a)

i = 0.1 A cm−2; (b)i = 0.5 A cm−2; (c)i = 1.1 A cm−2.

(8)

UNCORRECTED PROOF

3000 points. In order minimize the calculating time, 1000

316

grids are adopted for the present problem. Additionally, it

317

is important to compare the predicted results with existing

318

numerical or experimental data. In the comparison shown in

319

Fig. 2, it is apparent that the present predictions agree well

320

with those of Okada et al. [9]. Through these preliminary

321

tests, it is found that the numerical method is suitable for

322

the present study.

323

4. Results and discussion

324

In Section 2, several parameters appear in the

formula-325

tion. The physical parameters and their corresponding

val-326

ues are presented in Table 1. To disclose the effects of

327

the temperature-dependent diffusion coefficient on the

wa-328 0.93 0.94 0.95 0.96 0.97 0.98 0.99 1 0 0.2 0.4 0.6 0.8 1 C/Co x/d Ta=60oC 100 0.65 0.7 0.75 0.8 0.85 0.9 0.95 1 0 0.2 0.4 0.6 0.8 1 C/Co x/d Ta=60oC 100 0.4 0.5 0.6 0.7 0.8 0.9 1 0 0.2 0.4 0.6 0.8 1 C/Co x/d Ta=60oC 100 (a) (b) (c)

Fig. 8. Effect of Ta on water concentration distribution withTc= 60◦C

and constant cathode concentration Cc = 1.59 × 104mol cm−3: (a)

i = 0.1 A cm−2; (b)i = 0.5 A cm−2; (c)i = 1.1 A cm−2.

ter concentration distribution,Fig. 3(a) and (b) shows, re- 329 spectively, the distribution of water concentration with or 330

without consideration of a variable diffusion coefficient. It 331

is seen that the water concentration increases with x/d. In 332

addition, a large water concentration is noted for a system 333

with a lower anode temperature Ta. It is also found that 334

these are noticeable differences between the results with or 335

without consideration of variable diffusion coefficient. This 336

implies that the effects of a variable diffusion coefficient on 337

the water content in the membrane are of importance. 338

For thermal and water management in PEMFCs, the ther- 339

mal effects of the anode and cathode temperatures (Ta and 340 Tc) on the water concentration in the membrane may be im- 341

portant. The effects of Taand Tcon the water concentration 342

at a current density i = 0.1 A cm−2 and a water concen- 343 tration on cathode side ofCc = 1.59 × 10−4mol cm−3are 344

0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 0 0.2 0.4 0.6 0.8 1 x/d C/Co 1.1 0.3 0.5 0.7 0.9 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 0 0.2 0.4 0.6 0.8 1 C/Co x/d 1.1 0.3 0.5 0.7 0.9 0.4 0.5 0.6 0.7 0.8 0.9 1 0 0.2 0.4 0.6 0.8 1 x/d C/Co 1.1 0.3 0.5 0.7 0.9 (a) (b) (c) i=0.1A/cm2 i=0.1A/cm2 i=0.1A/cm2

Fig. 9. Effect of current density i on water concentration distribution with Ta= 60◦C and constant cathode concentrationCc= 1.59×104mol cm−3:

(a)Tc= 60◦C; (b)Tc= 80◦C; (c)Tc= 100◦C.

(9)

UNCORRECTED PROOF

shown inFig. 4. That data show that the water

concentra-345

tion at the anode side of the membrane decreases with

in-346

crease in Ta. This can be explained by the fact that, as Ta 347

is increased, the diffusion coefficient becomes larger (see

348

Eq. (8a)). Therefore, water diffusion from the anode side of

349

the membrane is enhanced. This means that an increase in

350

Ta causes dehydration of the anode. At a fixed Ta, a higher 351

water concentration within the membrane can be found in a

352

system with a higher cathode temperature Tc due to strong 353

back-diffusion from the cathode to the anode.

354

The effects of cathode temperature on the water

concen-355

tration distribution with water-flux conditions are shown in

356

Fig. 5. As inFig. 4, three sub-plots with different anode

tem-357

peratures Taare presented. It is noteworthy that the dimen-358

sionless water concentration, C/C(d), is presented, where

359

C(d) is the water concentration at the cathode side of the 360 60 60.2 60.4 60.6 60.8 61 0 0.2 0.4 0.6 0.8 1 x/d T( o C) 0.1 1.1 60 60.5 61 61.5 62 0 0.2 0.4 0.6 0.8 1 x/d T( o C) 0.1 1.1 60 60.5 61 61.5 62 62.5 63 0 0.2 0.4 0.6 0.8 1 x/d T( o C) (a) (b) (c) i=2.1A/cm2 i=2.1A/cm2 i=2.1A/cm2 1.1 0.1

Fig. 10. Effect of current density i on temperature distribution with Ta= 60◦C, constant cathode concentration Cc= 1.59 × 104mol cm−3:

(a)Tc= 61◦C; (b)Tc= 62◦C; (c)Tc= 63◦C.

membrane. An overall inspection inFig. 5indicates that, for 361 water-flux conditions at the cathode side, the water concen- 362

tration increases with the normalized depth from the anode 363

side. In the region near the anode side (i.e., at small values 364

of x/d), a larger normalized water concentration, C/C(d), is 365

noted for a system with a lower Tc. By contrast, in the region 366

away from the anode side (i.e., at large values of x/d), C/C(d) 367

increases with an increase in Tc. In fact, the local water con- 368

centration, C(x), is a function of the operating temperatures, 369 Tcand Ta. As Tcis raised, membrane dehydration occurs at 370

the anode side, but hydration occurs at the cathode side. 371

The dependence of the water concentration profiles on 372

the temperature at cathode side of the membrane (Tc = 60 373

to 100◦C) is shown inFig. 6. Here the water concentration 374

at the cathode side of the membrane is kept constant. The 375 results show that at fixed Taa higher water concentration at 376

the anode side of the membrane is found in a system with 377

a higher Tc. This is due to the fact that increasing Tc will 378

markedly enhance the membrane hydration. That is, the back 379

diffusion of water to the anode side is significant at a high Tc. 380

In order to realize how the current density affects the wa- 381

ter content in the membrane,Fig. 7 presents the effects of 382

the current density i on the water concentration distribution 383

1.5 1.52 1.54 1.56 1.58 1.6 10-3 0.01 0.1 1 κa (cm/s) C(mol/cm 3 ) Ta=60oC 70 80 90 1.61 1.62 1.63 1.64 1.65 1.66 1.67 1.68 1.69 10-3 0.01 0.1 1 κa (cm/s) C(mol/cm 3 ) Ta=60oC 70 80 90 (a) (b) ( 104 ) ( 104) × ×

Fig. 11. Effect of humidification factor κa on water concentration

dis-tribution withTa = 60◦C, i = 0.1 A cm−2 and water-flux condition at

cathode side under Tc: (a) concentration at anode side; (b) concentration

at cathode side.

(10)

UNCORRECTED PROOF

with Ta = 60◦C and a constant cathode concentration of 384

Cc= 1.59×104mol cm−3. The influence of i on water

con-385

centration at the anode side is similar for different Tc. Care-386

ful inspection of the data shows that there is a smaller water

387

concentration at the anode side at a large current density.

388

This can be explained by noting that an increase in current

389

density causes the membrane to be seriously dehydrated due

390

to water drag by electro-osmosis. As for the results

men-391

tioned above, at a fixed x/d and i, the water concentration

392

increases with an increase in Tc. 393

The effect of Ta on the water concentration distribution 394

is shown in Fig. 8 with Ta = 60◦C and Cc = 1.59 × 395

104mol cm−3 under different i. The water concentration

396

profile has a parabolic form. As the current density is

in-397

creased, however, the deviation in the water concentration

398

distribution at different Ta becomes small. Therefore, the 399

temperature at the anode side, Ta has only a small impact 400

on the water concentration in the membrane at high current

401

density.

402

The influence of current density i on the water

concen-403

tration distributions at different anode operating

tempera-404

tures are presented in Fig. 9. By comparing the results in

405

Fig. 9(a), it is found that the anode side of the membrane

406 1.5 1.52 1.54 1.56 1.58 1.6 1.62 1.64 0 0.2 0.4 0.6 0.8 1 ν C(mol/cm 3 ) Tc=60oC 100 70 80 90 a 1.62 1.64 1.66 1.68 1.7 1.72 1.74 1.76 0 0.2 0.4 0.6 0.8 1 ν Tc=60oC 100 C(mol/cm 3 ) a 70 80 90 ( 104) ( 104 ) × × (a) (b)

Fig. 12. Effect of humidification factorνaon water concentration

distri-bution withTa= 60◦C,i = 0.1 A cm−2 and water flux at cathode side

under different Tc: (a) concentration at anode side; (b) concentration at

cathode side.

tends to become dehydrated as the current density is raised. 407

This is because that the electro-osmotic drag effect becomes 408

stronger as the current density is higher. It is also found in 409

the separate numerical runs that the membrane is much wet- 410

ter for the system with a higher Tcthan that with a lower Tc. 411

This is due to the temperature-dependence of the diffusion 412

coefficient. 413

The relationship between the current density and the tem- 414

perature distribution is shown inFig. 10. It is clearly shown 415

inFig. 10(a)that when the current density is raised, the tem- 416

perature changes sharply at the anode side of membrane. For 417

example, when it is necessary to speed up a car, the current 418

density must go up. This will cause dehydration of the mem- 419

brane, which, in turns, causes the temperature to increase 420

and become more non-uniform. Thermal expansion of the 421

membrane may become serious and lead to the breakdown 422

of the membrane. Therefore, the strength of the membrane 423

is a key factor for fuel cells operating under high current 424

density conditions. 425

The effect of the humidification parameterκaon the wa- 426

ter concentration at the anode and cathode sides withTa = 427

60◦C and i = 0.1 A cm−2 are shown in Fig. 11. When 428

κa is increased, water vapour enters the membrane more 429

freely from the anode gas-diffusion electrode through the 430

anode-membrane interface which, in turn, results in an in- 431

crease in the water content. A careful inspection ofFig. 11 432

indicates that the water concentration changes sharply when 433

κa is increased from 10−3 to 10−1cm s−1. But, for κa > 434

10−1, the effect ofκaon the water content in the membrane 435

is insignificant. 436

The influence of the parameters of the electro-osmotic 437

drag at anode side (νa) on the water concentration at the an- 438

ode and cathode sides is presented inFig. 12. It is observed 439

that the water concentration increases linearly with increase 440

inνa. Whenνais increased, the water enters easily the mem- 441

brane from the anode gas-diffusion electrode through the 442

anode–membrane interface and thus results in an increase 443

in the water content within the membrane. 444

5. Conclusions 445

A detailed analysis of the thermal and water manage- 446

ment in the PEMFC membrane with coupling effects of 447

mass diffusion and temperature gradient have been per- 448

formed by using a one-dimensional mathematical model. 449

The thermal–mass diffusion coupling effects are taken into 450

account with consideration of the temperature-dependent 451

diffusivity. The model can predict the water distribution in 452

the membrane under different operating conditions. This is 453

useful for selecting the optimal membrane material and es- 454

timating the gas-inlet temperature or working density in de- 455

signing a PEMFC. The major findings in this study are sum- 456

marized as follows. 457

(i) Increasing the temperature at the anode side of the 458

membrane can cause dehydration of the membrane. 459

(11)

UNCORRECTED PROOF

(ii) Increasing the current density will increase dehydration

460

of the anode side of the membrane. This is attributed

461

to the strong electro-osmotic drag effect under the

op-462

erating conditions of high current density.

463

(iii) At high current density, the temperature effect on the

464

water concentration becomes smaller. The current

den-465

sity effect dominates the water concentration

distribu-466

tion.

467

(iv) Temperature distribution changes sharply in the

mem-468

brane at high current densities. This can damage the

469

membrane.

470

(v) Increasing the humidification factor κa augments the 471

water concentration at both the anode and the

cath-472

ode sides of the membrane. Never the less, increase in

473

κa above 10−1cm s−1has little influence on the water 474

concentration.

475

(vi) At fixed current density, the effects of the parameters

476

of electro-osmotic drag, ν, on the water concentration

477

is considerable. The dependence of the water content

478

onν is almost linear.

479

Acknowledgements

480

The authors are grateful for financial support from the

481

National Science Council of Taiwan, NSC 92-2212-E-21

482

1-001 and NSC 92-2623-7-002-006-ET.

483

References 484

[1] D.M. Bernardi, J. Electrochem. Soc. 137 (11) (1990) 3344–3350. 485 [2] T.E. Springer, T.A. Zawodizinski, S. Gottesfeld, J. Electrochem. Soc. 486

138 (8) (1991) 2334–2342. 487

[3] T.F. Fuller, J. Newman, J. Electrochem. Soc. 139 (5) (1992) 1332– 488

1337. 489

[4] T.V. Nguyen, R.E. white, J. Electrochem. Soc. 140 (8) (1993) 2178– 490

2186. 491

[5] T.F. Fuller, J. Newman, J. Electrochem. Soc. 140 (5) (1993) 1218– 492

1225. 493

[6] R. Mosdale, S. Srinivasan, Electrochimi. Acta 40 (4) (1995) 413– 494

421. 495

[7] H.H. Voss, D.P. Wilkimson, P.G. Pickup, M.C. Johnson, V. Basura, 496

Electrochim. Acta 40 (3) (1995) 321–328. 497

[8] G. Xie, T. Okada, J. Electrochem. Soc. 142 (9) (1995) 3057– 498

3062. 499

[9] T. Okada, G. Xie, Y. Tanabe, J. Electroanal. Chem. 413 (1996) 49–65. 500 [10] T. Okada, G. Xie, M. Meeg, Electrochim. Acta 43 (1998) 2141– 501

2155. 502

[11] T. Okada, J. Electroanal. Chem. 465 (1999) 1–17. 503 [12] T. Okada, J. Electroanal. Chem. 465 (1999) 18–29. 504 [13] P. Argyropoulos, K. Scott, W.M. Taama, J. Power Sources 79 (1999) 505

169–183. 506

[14] P. Argyropoulos, K. Scott, W.M. Taama, J. Power Sources 79 (1999) 507

184–198. 508

[15] S. Motupally, A.J. Becker, J.W. Weidner, Electrochem. Soc. 147 (9) 509

(2000) 3171–3177. 510

[16] J.J. Baschuk, X. Li, J. Power Sources 86 (2000) 181–196. 511 [17] A. Rowe, X. Li, J. Power Sources 102 (2001) 82–96. 512 [18] N. Djilali, D. Lu, Int. J. Therm. Sci. 41 (2002) 29–40. 513 [19] S.L. Lee, Int. J. Heat Mass Transfer 32 (1989) 2065–2073. 514

數據

Fig. 1. Schematic diagram of physical system.
Fig. 2. Comparison of present predictions with those of Okada et al. [15]
Fig. 4. Effect of T c on water concentration distribution with i = 0.1 A cm −2 and constant cathode concentration C c = 1.59 × 10 4 mol cm −3 : (a) T a = 60 ◦ C; (b) T a = 80 ◦ C; (c) T a = 100 ◦ C.
Fig. 6. Effect of T a on water concentration distributions with i = 0.1 A cm −2 and constant cathode concentration C c = 1.59 × 10 −4 mol cm −3 : (a) T c = 60 ◦ C; (b) T c = 80 ◦ C; (c) T c = 100 ◦ C.
+4

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