SIMATIC PCS 7

SIMATIC PCS 7

System Overview

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Overview of Functions of an Entire Plant

Totally Integrated Automation

Batch Warm area Cold end

Central control room Local control room

Office

Local control room

PROCESS FIELD BUS

Engineering

Tele Service

SIMATIC PCS 7

SIMATIC Controller

SIWAREX M

SITRANS P SIPART DR

SIMODRIVE POSMO

SINUMERIK SIMODRIVE SIMOVERT

MASTERDRIVES SIMATIC

S7/M7-300

SIMODRIVE SENSOR MICROMASTER

OP 032 S SIMATIC HMI

SIEMENS

M IC RO M AS T ER

E M /R odul

PROFIBUS DP

PROFIBUS PA

1FT6/1FK6

SIMATIC

HMI

Controller

Distributed I/O

C o m m u n ic a tio n

S o ftw a re

D a ta M a n a g e m e n t

Communication Database

SPS

SCADA

I/O

Vertical Integration

Horizontal Integration

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B B B B

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COROS OP45

WinCC

SF C

TIC TI C TI C TIC

TIC TIC

The Classic Solution

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B B B B

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PLC PCS PLC

PC

The New SIMATIC Control System

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PLC PLC

PCS PC

SIMATIC Process Control System 7

What Is Process Control?

Automation technology

• Measurement

• Closed-Loop Con.

• Open-Loop Con.

etc.

HMI

•Displaying

•Operating

•Logging etc.

Communication technology

+

AS

OS

Bus

Seamless Integration of Today's Systems

TELEPERM M

SIMATIC S5/COROS

SIMATIC Process Control System 7 SIMATIC Process Control System 7

SIMATIC PCS

A New PLC Generation with Integrated Process Control Functionality

S7 400

SIMATIC Controllers SIMATIC Controllers

S7 200 S7 300

SIMATIC M7 SIMATIC C7

+

SIMATIC PCS 7 Automation Systems:

S7 Controller/CPU 414-3 to 417-4H

24 VDC power supply or 115/230 VAC

CPU with a memory card and

integrated interfaces for PROFIBUS-DP and MPI

Communications processor for the PROFIBUS system bus or Industrial Ethernet

Additional communications processors for distributed I/Os to the PROFIBUS DP or SM 421 digital input for cabinet messages

Configuration: modular, no fan

Complete I/O Module Spectrum

SIMATIC Distributed I/Os SIMATIC Distributed I/Os

S 0 1 2 3 4 5 6 7

0 1 2 3 4 5 6 7

• Standard I/O modules (A class)

• I/O modules with diagnostics (B class)

• Ex(i) modules

• Functional modules (e.g. closed-loop controllers and counters)

S 0 1 2 3 4 5 6 7

0 1 2 3 4 5 6 7

SIMATIC PCS 7 Automation Systems:

Distributed I/Os

Ind. Ethernet

AS 414, AS 416, AS 417

ET 200 M

ET 200 M [EEx ib]

Field devices

SIMATIC Distributed I/O - ET 200M

Standard I/O modules

Intrinsically safe modules [EEx ib]

Function modules

PROFIBUS DP

Properties ET 200M

Up to 8 modules per station

Up to 61 analog values per station High channel density and functionality Removing and connecting modules possible during operation

Degree of protection IP 20

SIMATIC PCS 7 Automation Systems:

Standard Signal Modules in ET 200M

Non-diagnostics-capable modules (Class A)

Digital input 16 channels, 24 VDC

Digital output 16 channels, 24 VDC / 0.5 A

Diagnostics-capable modules (Class B)

Digital input 16 channels, 24 VDC

Digital output 8 channels, 24 VDC / 0.5 A,

Can be made redundant (redundant output on a simple actuator)

Analog input 8 channels, 14 bit

Ind. Ethernet

AS 414, AS 416, AS 417

ET 200 M

PROFIBUS-DP

Advanced support for redundant I/O modules

 Redundancy configurable separately for every module

 mixture of red. & non-red. modules in one CPU possible

 no specific logic in CFCs necessary - channel switch-over done

 I/O-redundancy for selected modules of the ET 200M line

 Configuration via Browser

I/O module

sensor AS 414 H

AS 417 H

PROFIBUS-DP

redundant

I/O module

I/O modules that support new redundancy concept

 fail safe:

 DI 14 x DC24 V (6ES7326-1BK00-0AB0)

 DI 8 x NAMUR [EEx ib] (6ES7 326-1RF00-0AB0)

 DO 10 x DC24V/2A (6ES7 326-2BF00-0AB0)

 AI 6 x 13Bit (6ES7 336-1HE00-0AB0)

 standard ET200M line:

 DI 16 x DC24V, Diagnosis (6ES7 321-7BH00-0AB0)

 DO 32 x DC24V/0.5A (6ES7 322-1BL00-0AA0)

 AI 8 x 12Bit (6ES7 331-7KF02-0AB0)

 AO support in progress

 project specific solutions, e.g.:

F-DI F-DI

F-DO F-DO

F-AI F-AI

DO DO

DI DI

AI-U AI-U

R

I

SIMATIC PCS 7 Automation Systems:

ET 200M “Hot Swapping” Mounting Rack

ET 200 M

Bus module 1 (for IM 153)

Bus module 2 2 I/O mod. à 40 mm

Bus module 3 1 I/O mod. à 80 mm

Rail

SIMATIC S7-400F/FH with ET 200M

Standard cabinet (2000 x 800 x 400 mm) Conforms to CE

Completely pre-wired AS 414, AS 416

With PROFIBUS DP and system bus

IP 40 degree of protection (IP 54 optional) 5 x ET 200 M with 8 modules each

Power supply:

DC 24 V single / redundant 230 VAC

Capacity (example for mixed operation):

20 x 8 = 160 analog values and 20 x 16 = 320 binary values

SIMATIC PCS 7 Automation Systems:

Cabinet Design - CPUs and I/Os

The New Generation of HMI Systems: WinCC

Ope n

arch itect ure

Price

WinCC

Standard Operator System

Easy to use PC

base

Scalable interface with

options

Open for other

PLC systems

SIMATIC HMI SIMATIC HMI

WinCC WinCC

Windows Control Center

Windows Control Center

Communication via Fieldbus/System Bus:

PROFIBUS, Industrial Ethernet and MPI

SIMATIC NET SIMATIC NET

PROCESS FIELD BUS

AS-Interface AS-Interface

OS OS ES

MPI / PROFIBUS / Industrial Ethernet MPI / PROFIBUS / Industrial Ethernet

M

PROFIBUS DP

PROFIBUS DP

SIMATIC NET - Which Bus for Which Task?

MPI (only for test purposes)

Communication for small to medium-sized systems Integrated programming interface for the controller

PROFIBUS (small configurations only)

Fast, standardized fieldbus (EN 50170)

Fast system bus for medium- to large-scale configurations

Industrial Ethernet (recommended)

System bus with high performance for large-scale configurations

Communication with the corporate management level (TCP/IP)

PROFIBUS PA

PROFIBUS DP

Master

(Class 1)

Slaves

(Field devices, distributed I/Os, lower-level PLCs, network transition to PROFIBUS PA)

Master

(Class 2)

PROFIBUS PA

J

SIMATIC PCS 7 - Engineering Toolset

Special Process Industry Requirements:

Integral OS-AS-ES System Architecture

Communication Communication Operator Interface

Operator Interface

Engineering Station Engineering Station

Controller Controller

ES OS

CC X W IN

C C

Eth ern et

S IM A T IC S 7

Special Process Industry Requirements:

Availability

 High availability

 High quality

 Standard SIMATIC components

 Short MTTR

 Diagnostics functions

 Removing/inserting under power

 Process control message concept

 Redundancy

 CPU

 Module

 Communication

Special Process Industry Requirements: Integrated AS and OS Configuration

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Engineering System

Engineering

System

SIMATIC PCS 7 - Automation Systems:

Configuring with Function Blocks

PROFIBUS DP

AS 414, AS 416, AS 417

Central Engineering System (ES) CFC library: Substitute modules,

for field devices and distributed peripherals, Picture Blocks for WinCC,

network configuring: DP Master OS

Industrial Ethernet

Operating &

Monitoring

Reporting

Reading measured values and Writing manipulated variables

Configuring

Configuring

Special Process Industry Requirements:

Top-Down Design Methodology

Special Process Industry Requirements:

Standards

Library package for the process industry

Standard batch package

Special Process Industry Requirements: Interface to the Plant Control Level

A A A C C C

A A

B B B B

HC ES

Cornerstone OS

OLE

ODBC / DDE

File transfer

SIMATIC S7 WIN CC

E n g in e e ri n g Ind. Ethernet

PROFIBUS

Instrum. Drives

SIMATIC Process Control System 7

System-Wide Engineering

Summary (1)

‘System-wide engineering’

• OS

•Batch

•AS and SPSen

•Remote I/O ‘ET200I’

•Networks

•FB library incl.

- PROFIBUS devices - SIMOVERT

- SIMOCODE - MicroMaster - ...

- SIPART - SIPOS - SITRANS - SIWAREX

- S5-95F ‘failsafe’

- AS-interface & link - I

For more information about drivers, go to e.g.:

http://intra1.khe.siemens.de/~infopage

/

IT IT ‘Intranet / Internet’

OS client , OPC, at@Glance, SPC, MES, ERP etc.

M

HART Remote

I/O Remote

I/O

12 Mbit/s

‘H2’ fieldbus

‘PROFIBUS DP‘

•high-speed

•fully redundant bus and ring

•field-proven (since 1992)

•IEC 61158

PLC PLC Ident. components

& software tools!

ES ES OS OS

AS AS

10/100 Mbit/ s

‘System bus’

•industrial Ethernet and

high-speed Fast Ethernet ring

•fully redundant

•field-proven (since 1996) 100 Mbit/s

PA PA PA PA PA PA

31,25 kbit/s

DP/PA DP/PA ... ...

PID PID

M

12 Mbit/s

95F

DP

AS ...

‘H1’ fieldbus

‘PROFIBUS PA‘

• intrins. safe/ Exi

• bus-supplied devices

• field-proven (since 1997)

• IEC 61158

SAP R/3 @    

@    

Office LAN

Ethern et Office LAN Etherne

t

Plant Maintenance Plant

Informatio

@PCS 7 / n OPC-Server Internet/Intrane Plant t

Opti.

APC

OS-LAN Ethernet

OS Clients / Multi-Clients

OS-Server (redundant)

SIMATIC BATCH Clients

Servic e Engineerin

g

Station ES

SIMATIC PDM

Engineering Toolset

OS Single Station

(Multi- VGA)

Industrial Ethernet / Fast Ethernet

PROFIBUS-PA

ET 200M Fail-Safe

DP/PA-Link AS 414

F/FH AS 417 F/FH

ET 200M

AS 417 AS 416

AS 414 ET

200M Ex-I/O HART

PROFIBUS- DP

DP/PA- Link

ET

PROFIBUS- DP

OS

O P OS

ES

AS 414

AS 414 H AS 417 H

ET 200M

PROFIBUS- DP

DP/PA-Link

Y-Link

DP/EI B DP/AS- I

ET ET

Batch-Server (redundant)

Summary (2)

Summary (2)