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(1)
(2)













(3)

 ( )

Time Impurity Concentration Limit

Time Impurity Concentration Limit

Impurity Concentration Limit

(4)

(1)



 :

 ( , Setpoint):

 :

 (CV, PV):

 (MV):

 : /

 :

 (DV):

(5)

(2)



 :

 ( ):

 :

 :

 ( ): /

 :

 :

 :

(Feedback Control) ( )

(6)





 (

)

(7)



(Measuring Instrument, Sensor)



 Ex:



(Automatic Controller)





(Final Control Element)

(Control Valve)





(Process)



(8)

 

( )

Time

CV SP

Time

CV

SP

(9)

 -

 -

 -

 -

 -

(10)

(DO)

 - O2

 -

 -

 -

(Ion-specific electrode )

 -

(11)

Piping and Instrumentation Diagram (P&ID)



Control diagram



P&ID (Engineering flowsheet)

(12)

(Sensor)

(13)

P&ID

(14)

- (Transfer Function)





(TF)

:

( ) ( ) ( )

Process

( )

u t y t

U s → →Y s

u

input ( )

forcing function( )

“cause” ( )

y

output ( ) response ( )

“effect” ( )

(15)



G(s)

( ) ( )

( ) ( )

( )

Y s s

G sU s = 輸出 s 輸入

( ) ( )

( ) ( )

Y s y t U s u t

 

 

 

 

≜ L

L

Both y(t) and u(t) are deviation variables.

(deviation variable = variable – its steady-state value)

(16)

1. Steady-State Gain ( )

The steady-state gain of a TF can be used to calculate the steady-state change in an output due to a steady- state change in the input. For example, suppose we

know two steady states for an input, u, and an output, y.

Then we can calculate the steady-state gain, K, from:

,2 ,1

,2 ,1

s s

s s

y y

K u u

= −

For a linear system, K is a constant. But for a nonlinear system, K will depend on the operating condition

(

u ys, s

)

.

( )  K

(17)

2. Order of a TF Model ( )

Consider a general n-th order, linear ODE:

1 1

1 1 0 1 1 0

n n m m

n n n n m m m m

d y dy d u d u

a a a y b b b u

dt dt dt dt

+ + + = + + +

Take , assuming the initial conditions are all zero.

Rearranging gives the TF:

( ) ( )

( )

0

0

m i

i i

n i

i i

Y s b s

G s n m

U s a s

=

=

= = ≥

( ) n

Note: The order of the TF is equal to the order of the ODE.

L

(Physical realizability)

(18)

3. Additive Property ( )

Suppose that an output is influenced by two inputs and that the transfer functions are known:

( ) ( ) ( ) ( )

( ) ( )

1 2

1 2

Y s and Y s

G s G s

U s = U s =

Then the response to changes in both U1 and U2 can be written as:

( )

1

( ) ( )

1 2

( ) ( )

2

Y s = G s U s +G s U s

U1(s)

U2(s)

G1(s)

G2(s)

Y(s)

The graphical representation (or block diagram) is:

(19)

4. Multiplicative Property ( )

Suppose that,

( ) ( ) ( ) ( )

( ) ( )

1

1 2

1 2

Y s and U s

G s G s

U s = U s =

Then,

( )

1

( ) ( )

1 1

( )

2

( ) ( )

2

Y s = G s U s and U s = G s U s Substitute,

( )

G s G1

( ) ( )

2 2

( )

Y s = s U s

Or,

( ) ( )

1

( ) ( )

2 2

( )

2

( )

1

( ) ( )

2

Y s G s G s U s G s G s Y s

U s =

( )

U1 s

(20)

The standard form for a first-order TF is:

where:

Consider the response of this system to a step of magnitude, M:

Step Response of First-Order Process

( ) ( )

τ 1

Y s K

U s = s +

steady-state gain τ time constant

K ≜

( )

for 0

( )

M

u t M t U s

= ≥ ⇒ = s

( )

τ K 1 ( )

(

KMτ 1

)

Y s U s

s s s

= = ⇒

+ +

( )

( )

( ) ( 1

t / τ

)

y t = KMe

(21)

- 1

• ,

• ,

• ,

y = KM t → ∞

ty = 0.632KM 5

t = τ yy

Note: Large means a slow response.

τ

(22)

Consider a step change of magnitude M. Then U(s) = M/s and,

Step Response of Integrating Process

Not all processes have a steady-state gain. For example, an

“integrating process” or “integrator” has the transfer function:

( ) ( ) (

constant

)

Y s K

U s = s K =

( )

KM2

( )

Y s y t KMt

= s ⇒ =

Thus, y(t) is unbounded and a new steady-state value does not exist.

L-1

h qi

q

(23)

• Standard form:

Step Response of Second-Order Process

( ) ( )

τ2 2 2ζτ 1

Y s K

U s = s s

+ +

which has three model parameters:

steady-state gain

τ "time constant" [=] time

ζ damping coefficient (dimensionless) K ≜

( )

( )

( )

• The type of behavior that occurs depends on the value of damping coefficient, ζ

(24)

• It is convenient to consider three types of behavior:

Complex conjugates Underdamped

Real and = Critically damped

,

Real and ≠ Overdamped

Roots of Type of Response

Damping Coefficient and Transfer Function

ζ >1

ζ =1

0 ≤ <ζ 1

τ2 2s + 2ζτs + =1 0

<

(

1 1

)(

2 1

)

K

s s

τ + τ +

(

1

)

2

K τs +

τ2 2 2ζτ 1 K

s + s +

( )

( )

( )

( )

( )

( )

(25)

C h a p te r 5

(26)

C h a p te r 5

(27)

General Transfer Function Models

• General representation of transfer function:

There are two equivalent representations:

( )

0

0

m i

i i

n i

i i

b s G s

a s

=

=

=

( ) ( )( ) ( )

(

11

)(

22

) ( )

m m

n n

b s z s z s z G s a s p s p s p

− − −

= − − −

where {zi} are the “zeros” and {pi} are the “poles”.

• The dynamic behavior of a transfer function model can be characterized by the value of its poles and zeros.

( :nm )

(28)

Summary: Effects of Pole and Zero Locations

1. Poles

• Pole in “right half plane (RHP)”: results in unstable system (i.e., unstable step responses)

(

pj= += −a bj1

)

x

x x

Real axis Imaginary axis

x = unstable pole

• Complex pole : results in oscillatory responses

Real axis Imaginary axis

x

x x = complex poles

(29)

2. Zeros

• Pole at the origin (1/s term in TF model): results in an

“integrating process”

Note: Zeros have no effect on system stability.

• Zero in RHP: results in an inverse response to a step change in the input

• Zero in left half plane: may result in “overshoot” during a step response.

xy 0

t

inverse response Real

axis

Imaginary axis

(30)

Time Delay (Dead Time)

Time delays occur due to:

1. Fluid flow in a pipe 2. Chemical analysis

- Sampling line delay

- Time required to do the analysis (e.g., on-line gas chromatograph)

Mathematical description:

A time delay, , between an input u and an output y results in the following expression:

θ

( ) ( )

0 for t θ

y t  <

=  ⇒

− ≥

( )

( )

θs

Y s = e

(31)

Example: Turbulent flow in a pipe

Let, fluid property (e.g., temperature or composition) at point 1

fluid property at point 2 u ≜

y ≜

Fluid In

Fluid Out

Point 1 Point 2

Time Delay:

(32)

• First-Order Plus Time Delay (FOPTD) Model

( ) ( )

θ

( ) τ 1

s p

Y s K

G s e

U s s

= =

+

• Second-Order Plus Time Delay (SOPTD) Model

( ) ( )

2 2 θ

( ) τ 2ζτ 1

s p

Y s K

G s e

U s s s

= =

+ +

(33)

( ) ( )

θ

( ) τ 1

s p

Y s K

G s e

U s s

= =

+

θ t

y(t)

KM

0.632KM

τ

θ

u(t) = M

(34)

PID





1930



(35)

PID





 KC : ( )



ττττ

I :



ττττ

D :

0

1 ( )

( ) ( ) ( )

where ( ) ( )

t

s c D

I sp

p t p K e t e t dt de t

dt

e t y y t

τ τ

 

= +  + + 

 

= −

e(t) p(t)

(36)



 (offset)

 :

Kc

PB 100%

=

Time Setpoint

1.0

1 2 3

0

Offset

Small KC Large KC

(37)





 PI

Time y

ysp

pprop

Time y

ysp

pi nt

(38)

PI K C ττττ I

 KC



τ

I

Time Time Time

KC KC

ττττI ττττI

(39)



( )





Time PID

PI

(40)

PID

 (parallel) PID (ideal form)

 (series) PID (actual form) ( ) 1 1

c c D

I

G s K s

s τ τ

 

=  + + 

 

( ) P s

( )

( ) 1 1 1

c c D

I

G s K s

s τ τ

 

=  +  +

 

1 1

Is

+ τ P s( )

1 ( ) 1 1

1

D

c c

G s K s

s s

τ

τ ατ

   + 

=  +     + 

(with derivative filter) : 0.05 ~ 0.2

α

(41)

 Consider response of a controlled system after a sustained disturbance occurs

(e.g., step change in the disturbance variable)

y

(42)

PID

 90% PI

 P:

( )

 PI:

( )

 PID: PI

PID

(43)

Gc(s) Gp(s)

Gm(s) +

-

Ysp(s) E(s) U(s) Y(s)

Ym(s)

GL(s) L(s)

+ +

Gv(s)

P(s)

1

p v c

sp p v c m

G G G Y

Y = G G G G +

1

L

p v c m

G Y

L = G G G G +

(44)



:

: (Ysp L)

1

f

i e

Z Z

= ∏

+ ∏

Z Zi

∏ =f

∏ =e

Zi Z

(45)

 Example



Gp

(BIBO stability)

(46)

 0





( ) ( ) ( )

1 1

p v c L

sp

p v c m p v c m

G G G G

Y s Y s L s

G G G G G G G G

= +

+ +

1+GOL = 0 1+G G G Gp v c m = 0

(47)

: :

: 1+G

OL

(s)=0

( ((

( ))))

(((

( ))))

(48)

Example

Solution:

1 0.2 c 0

s K

− + + =

which has the single root, s = 1 + 0.2Kc. Thus, the stability requirement is that Kc < -5. This example illustrates the important fact that feedback control can be used to

stabilize a process that is not stable without control.

Consider a process, Gp = 0.2/(-s + 1), and thus is open-loop unstable. If Gv = Gm = 1, determine whether a proportional controller can stabilize the closed-loop system.

The characteristic equation for this system is

1 1 0.2 0

OL 1 c

G K

+ = + s =

− +

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