Cat. No. W258-E1-05
Analog I/O Units
SYSMAC C-series/CVM1/CV-series
SYSMAC C-series/CVM1/CV-series Analog I/O Units
Operation Manual
Revised August 2007
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Notice:
OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual.
The following conventions are used to indicate and classify precautions in this manual. Always heed the information provided with them. Failure to heed precautions can result in injury to people or dam- age to property.
DANGER
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Additionally, there may be severe property damage.WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Additionally, there may be severe property damage.
Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury, or property damage.
OMRON Product References
All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers to an OMRON product, regardless of whether or not it appears in the proper name of the product.
The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means
“word” and is abbreviated “Wd” in documentation in this sense.
The abbreviation “PC” means Programmable Controller and is not used as an abbreviation for any- thing else.
Visual Aids
The following headings appear in the left column of the manual to help you locate different types of information.
Note Indicates information of particular interest for efficient and convenient operation of the product.
1, 2, 3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc.
OMRON, 1995
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permis- sion of OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the informa- tion contained in this publication.
TABLE OF CONTENTS
PRECAUTIONS . . . xv
1 Intended Audience. . . xvi
2 General Precautions. . . xvi
3 Safety Precautions . . . xvi
4 Operating Environment Precautions . . . xvii
5 Application Precautions . . . xvii
6 Conformance to EC Directives . . . xix
SECTION 1 Features and Basic Configuration . . . 1
1-1 Features . . . 2
1-2 Basic Configuration . . . 5
SECTION 2 3G2A5-AD001 to 3G2A5-AD005 Analog Input Units . . . 7
2-1 Specifications and General Information . . . 8
2-2 IR/CIO Bit Allocations . . . 13
2-3 Functions and User Programming . . . 14
SECTION 3 3G2A5-AD006 and 3G2A5-AD007 Analog Input Units . 17
3-1 Specifications and General Information . . . 183-2 IR/CIO Bit Allocations . . . 23
3-3 Functions and User Programs . . . 23
SECTION 4 C500-AD101 Analog Input Unit . . . 27
4-1 Specifications and General Information . . . 28
4-2 Functions, Settings and Wiring . . . 31
4-3 Two-word Operation . . . 37
4-4 Four-word Operation . . . 50
SECTION 5 C500-AD501 Analog Input Unit . . . 61
5-1 Specifications and General Information . . . 62
5-2 Quick Start Procedure . . . 69
5-3 Installation, Settings, and Wiring. . . 70
5-4 Data Exchange with CPU Unit . . . 76
5-5 Memory Map . . . 80
5-6 Functions . . . 87
5-7 User Programming Examples . . . 94
SECTION 6 3G2A5-DA001 to 3G2A5-DA005 Analog Output Units . 105
6-1 Specifications and General Information . . . 1066-2 IR/CIO Bit Allocations . . . 110
6-3 Functions and User Programs . . . 110
SECTION 7 C500-DA101 Analog Output Unit . . . 115
7-1 Specifications and General Information . . . 116
7-2 IR/CIO Bit Allocations . . . 122
7-3 Functions and User Programs . . . 123
TABLE OF CONTENTS
SECTION 8
C500-DA103 Analog Output Unit . . . 127
8-1 Specifications and General Information . . . 128
8-2 IR/CIO Bit Allocations . . . 132
8-3 Functions and User Programs . . . 132
SECTION 9 C500-DA501 Analog Output Unit . . . 135
9-1 Specifications and General Information . . . 136
9-2 Settings and Wiring . . . 147
9-3 Data Exchange with CPU Unit . . . 153
9-4 Functions . . . 175
9-5 User Programming Examples . . . 182
Appendices
A DM Memory Coding Sheets . . . 193B Dimensions. . . 207
Index . . . 209
Revision History . . . 213
About this Manual:
This manual describes the installation and operation of the C-series/CVM1/CV-series Analog I/O Units and includes the sections described below.
Please read this manual carefully and be sure you understand the information provided before attempting to install and operate the Analog I/O Units.
Section 1 provides a general introduction on the Analog I/O Units.
Section 2 provides information on 3G2A5-AD001 to 3G2A5-AD005 Analog Input Units including the specifications, connections, IR/CIO bit allocations, and applications.
Section 3 provides information on 3G2A5-AD006 and 3G2A5-AD007 Analog Input Units including the specifications, connections, IR/CIO bit allocations, and applications.
Section 4 provides information on the C500-AD101 Analog Input Unit including the specifications, con- nections, IR/CIO bit allocations, and applications for both two-word and four-word operation.
Section 5 provides information on the C500-AD501 Analog Input Unit including the specifications, con- nections, IR/CIO bit allocations, and applications.
Section 6 provides information on 3G2A5-DA001 to 3G2A5-DA005 Analog Output Units including the specifications, connections, IR/CIO bit allocations, and applications.
Section 7 provides information on the C500-DA101 Analog Output Unit including the specifications, con- nections, IR/CIO bit allocations, and applications.
Section 8 provides information on the C500-DA103 Analog Output Unit including the specifications, con- nections, IR/CIO bit allocations, and applications.
Section 9 provides information on the C500-DA501 Analog Output Unit including the specifications, con- nections, IR/CIO bit allocations, and applications.
Appendix A provides DM memory and memory map coding sheets for the C500-AD101 Analog Input Unit, the C500-AD501 Analog Input Unit, and the C500-DA501 Analog Output Unit. Appendix B provides the dimensions of the Analog I/O Units.
WARNING Failure to read and understand the information provided in this manual may result in personal injury or death, damage to the product, or product failure. Please read each section in its entirety and be sure you understand the information provided in the section and related sections before attempting any of the procedures or operations given.
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Read and Understand this Manual
Please read and understand this manual before using the product. Please consult your OMRON representative if you have any questions or comments.
Warranty and Limitations of Liability
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WARRANTY
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OMRON’s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON–INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.
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LIMITATIONS OF LIABILITY
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OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY.
In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON’S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
Application Considerations
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SUITABILITY FOR USE
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OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer’s application or use of the products.
At the customer’s request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use.
The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:
• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this manual.
• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations.
• Systems, machines, and equipment that could present a risk to life or property.
Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
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PROGRAMMABLE PRODUCTS
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OMRON shall not be responsible for the user’s programming of a programmable product, or any consequence thereof.
Disclaimers
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CHANGE IN SPECIFICATIONS
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Product specifications and accessories may be changed at any time based on improvements and other reasons.
It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products.
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DIMENSIONS AND WEIGHTS
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Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.
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PERFORMANCE DATA
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Performance data given in this manual is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability.
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ERRORS AND OMISSIONS
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The information in this manual has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.
PRECAUTIONS
This section provides general precautions for using the Programmable Controller (PC) and Analog I/O Units.
The information contained in this section is important for the safe and reliable application of the Analog I/O Units.
You must read this section and understand the information contained before attempting to set up or operate a PC system and Analog I/O Units.
1 Intended Audience. . . xvi
2 General Precautions. . . xvi
3 Safety Precautions . . . xvi
4 Operating Environment Precautions . . . xvii
5 Application Precautions. . . xvii
6 Conformance to EC Directives . . . xix
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1 Intended Audience
This manual is intended for the following personnel, who must also have knowl- edge of electrical systems (an electrical engineer or the equivalent).
• Personnel in charge of installing FA systems
• Personnel in charge of designing FA systems
• Personnel in charge of managing FA systems and facilities
2 General Precautions
The user must operate the product according to the performance specifications described in the operation manuals.
Before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems, machines, and equipment that may have a serious influence on lives and property if used improperly, consult your OMRON representative.
Make sure that the ratings and performance characteristics of the product are sufficient for the systems, machines, and equipment, and be sure to provide the systems, machines, and equipment with double safety mechanisms.
This manual provides information for programming and operating OMRON Ana- log I/O Units. Be sure to read this manual before attempting to use the software and keep this manual close at hand for reference during operation.
WARNING It is extremely important that a PC and all PC Units be used for the specified purpose and under the specified conditions, especially in applications that can directly or indirectly affect human life. You must consult with your OMRON representative before applying a PC System to the above-mentioned applications.
3 Safety Precautions
WARNING Do not attempt to take any Unit apart while power is being supplied. Doing so may result in electric shock.
WARNING Do not touch any of the terminals or terminal blocks while power is being supplied. Doing so may result in electric shock.
Caution Tighten the screws on the terminal block of the AC Power Supply Unit to the torque specified in the operation manual. The loose screws may result in burning or malfunction.
Caution Confirm safety at the destination node before transferring a program to another node or changing contents of the I/O memory area. Doing either of these without confirming safety may result in injury.
Safety Precautions 3
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4 Operating Environment Precautions
Caution Do not operate the control system in the following places:
• Locations subject to direct sunlight.
• Locations subject to temperatures or humidity outside the range specified in the specifications.
• Locations subject to condensation as the result of severe changes in tempera- ture.
• Locations subject to corrosive or flammable gases.
• Locations subject to dust (especially iron dust) or salts.
• Locations subject to exposure to water, oil, or chemicals.
• Locations subject to shock or vibration.
Caution Take appropriate and sufficient countermeasures when installing systems in the following locations:
• Locations subject to static electricity or other forms of noise.
• Locations subject to strong electromagnetic fields.
• Locations subject to possible exposure to radioactivity.
• Locations close to power supplies.
Caution The operating environment of the PC System can have a large effect on the lon- gevity and reliability of the system. Improper operating environments can lead to malfunction, failure, and other unforeseeable problems with the PC System. Be sure that the operating environment is within the specified conditions at installa- tion and remains within the specified conditions during the life of the system.
5 Application Precautions
Observe the following precautions when using the PC.
WARNING Always heed these precautions. Failure to abide by the following precautions could lead to serious or possibly fatal injury.
• Always connect to a ground of 100 Ω or less when installing the Units. Not con- necting to a ground of 100 Ω or less may result in electric shock.
• Always turn off the power supply to the PC before attempting any of the follow- ing. Not turning off the power supply may result in malfunction or electric shock.
• Mounting or dismounting Power Supply Units, I/O Units, CPU Units, Memory Cassettes, or any other Units.
• Assembling the Units.
• Setting DIP switch or rotary switches.
• Connecting or wiring the cables.
• Connecting or disconnecting the connectors.
Caution Failure to abide by the following precautions could lead to faulty operation of the PC or the system, or could damage the PC or PC Units. Always heed these pre- cautions.
• Fail-safe measures must be taken by the customer to ensure safety in the event of incorrect, missing, or abnormal signals caused by broken signal lines, momentary power interruptions, or other causes.
Application Precautions 5
• Interlock circuits, limit circuits, and similar safety measures in external circuits (i.e., not in the Programmable Controller) must be provided by the customer.
• Always use the power supply voltage specified in this manual. An incorrect voltage may result in malfunction or burning.
• Take appropriate measures to ensure that the specified power with the rated voltage and frequency is supplied. Be particularly careful in places where the power supply is unstable. An incorrect power supply may result in malfunction.
• Install external breakers and take other safety measures against short-circuit- ing in external wiring. Insufficient safety measures against short-circuiting may result in burning.
• Do not apply voltages to the Input Units in excess of the rated input voltage.
Excess voltages may result in burning.
• Do not apply voltages or connect loads to the Output Units in excess of the maximum switching capacity. Excess voltage or loads may result in burning.
• Disconnect the functional ground terminal when performing withstand voltage tests. Not disconnecting the functional ground terminal may result in burning.
• Do not attempt to disassemble, repair, or modify any Units.
• Tighten screws on the terminal block to a torque of 0.8 N S m. Incorrect tighten- ing torque may result in malfunction.
• Be careful not to allow wire cuttings to enter inside the Unit when wiring. Allow- ing wire cuttings inside the Unit may result in malfunction.
• Use crimp terminals for wiring. Do not connect bare stranded wires directly to terminals. Connection of bare stranded wires may result in burning.
• Double-check all the wiring before turning on the power supply. Incorrect wir- ing may result in burning.
• Mount the Unit only after checking the terminal block completely.
• Be sure that the terminal blocks, Memory Units, expansion cables, and other items with locking devices are properly locked into place. Improper locking may result in malfunction.
• Check the user program for proper execution before actually running it on the Unit. Not checking the program may result in an unexpected operation.
• Confirm that no adverse effect will occur in the system before attempting any of the following. Not doing so may result in an unexpected operation.
• Changing the operating mode of the PC.
• Force-setting/force-resetting any bit in memory.
• Changing the present value of any word or any set value in memory.
• Resume operation only after transferring to the new CPU Unit the contents of the DM Area, HR Area, and other data required for resuming operation. Not doing so may result in an unexpected operation.
• Do not pull on the cables or bend the cables beyond their natural limit. Doing either of these may break the cables.
• Do not place objects on top of the cables or other wiring lines. Doing so may break the cables.
• Before touching the Unit, be sure to first touch a grounded metallic object in order to discharge any static built-up. Not doing so may result in malfunction or damage.
• When replacing parts, be sure to confirm that the rating of a new part is correct.
Not doing so may result in malfunction or burning.
Application Precautions 5
6 Conformance to EC Directives
Applicable Directives
• EMC Directives
• Low Voltage Directive
Concepts
EMC Directives
OMRON supplies electric devices that are used built into other devices or manufacturing equipment. These OMRON products are designed to conform to the related EMC standards (see note) so that the devices or equipment in which they are used can more easily conform to EMC standards.
EMC-related performance of the OMRON devices that conform to EC Directives will vary depending on the configuration, wiring, and other conditions of the equipment or control panel on which the OMRON devices are installed. The cus- tomer must, therefore, perform the final check to confirm that devices and the overall machine conform to EMC standards.
Note Applicable EMC (Electromagnetic Compatibility) standards are as follows: EN 61131-2
Low Voltage Directive
Always ensure that devices operating at voltages of 50 to 1,000 V AC and 75 to 1,500 V DC meet the required safety standards for the PLC (EN 61131-2).
Conformance to EC Directives
CV-series products conform to EC Directives (see note). However, the following precautions must be observed to ensure that the machine or device in which the CV-series PLC is used conforms to EC Directives:
1. The CV-series PLC must be installed within a control panel.
2. You must use reinforced insulation or double insulation for the DC power supplies connected to the power supply terminals on PLCs that take DC power and for the DC power supplies connected to I/O Units. The DC power supply connected to the power supply terminals on PLCs using DC power must have an output hold time of at least 10 ms.
3. CV-series products conforming to EC Directives also conform to EN 61131-2 for EMI. Radiated emission characteristics (10-m regulations) may vary depending on the configuration of the control panel used, other devices connected to the control panel, wiring, and other conditions. You must there- fore confirm that the overall machine or equipment conforms to EC Direc- tives even when using CV-series products that conform to EC Directives.
Note Of the products that appear in this manual, the following products conform to EC Directives.
C500H-AD101 Analog Input Unit C500H-DA101 Analog Output Unit
Conformance to EC Directives Section 6
SECTION 1 Features and Basic Configuration
This section provides a general introduction on the Analog I/O Units.
1-1 Features . . . 2
1-1-1 Analog Input Units. . . 2
1-1-2 Analog Output Units . . . 3
1-2 Basic Configuration . . . 5
1-1 Features
1-1-1 Analog Input Units
This operation manual describes the features of the following Analog Input Units.
• 3G2A5-AD001 to 3G2A5-AD007
• C500-AD101
• C500-AD501
Basic Function
Analog quantities, such as temperature, pressure, power, and power factor, in- put to an Analog Input Unit via a preamplifier or transducer are converted to digi- tal values for input to the CPU Unit.
Features
Analog signals from sensors are converted to 12-bit binary data by the 3G2A5- AD001 to 3G2A5-AD005 Analog Input Units (resolution: 1/4095); or to 10-bit binary data by the 3G2A5-AD006 and 3G2A5-AD007 Analog Input Units (reso- lution: 1/1023).
Number of Input Points Per Unit
Each Unit can handle A/D conversion for either two or four input points.
Unit Number of Inputs
3G2A5-AD001 to 3G2A5-AD005 2 points
3G2A5-AD006/007 4 points
Compatible Input Specifications
The Units are compatible with a variety of input specifications. Select the ap- propriate Unit from the table below.
Input signal range Unit
Voltageg 1 to 5 V 3G2A5-AD001/006
0 to 10 V 3G2A5-AD002/007
0 to 5 V 3G2A5-AD003
–10 to 10 V 3G2A5-AD004
–5 to 5 V 3G2A5-AD005
Current 4 to 20 mA 3G2A5-AD001/006
C500-AD101 This Unit converts analog signals from sensors to 12-bit binary data.
Number of Input Points Per Unit
Each Unit has eight input points. An separate input signal range can be set for each input point, to permit the simultaneous use of sensors with different output forms.
Input Signal Ranges
The input signal ranges can be set as required between 0 and 10 V for a voltage input or between 0 and 20 mA for a current input.
Many Features
In addition to A/D conversion, the Analog Input Units offer peak hold, mean val- ue, scaling, and disconnection detection functions.
High Accuracy and High Speed
The C500-AD101 achieves a resolution up to 1/4095 and a conversion time of 10 ms max. per point.
The I/O READ and I/O WRITE instructions, READ and WRIT, can be used to transfer data with the CPU Unit, thereby simplifying program creation and achieving high-speed processing with batch transfer.
3G2A5-AD001 to 3G2A5-AD007
Features Section 1-1
C500-AD501 This Analog Input Unit converts analog voltage or current signals from sensors to signed BCD data or to binary data (with two’s complements used for negative values). A microprocessor is built into the C500-AD501 to enable advanced data processing in the Analog Input Unit before transferring the data to the CPU Unit.
Number of Input Points Per Unit
Each Unit has sixteen input points. An separate input signal range can be set for each input point, to permit the simultaneous use of sensors with different output forms.
Input Signal Ranges
The input signal ranges can be set as required as follows:
Voltage inputs: 0 to 5 V, 0 to 10 V, –5 to 5 V, or –10 to 10 V Current inputs: 0 to 20 mA or –20 to 20 mA
Many Features
In addition to A/D conversion, the Analog Input Units offer scaling, filtering, aver- aging, peak hold, upper/lower limits, and input range high/low alarms. These functions can be set separately for each input point. Executing these function in the Analog Input Unit greatly reduces the load on the ladder program and the CPU Unit.
High Accuracy and High Speed
The C500-AD501 achieves a resolution up to 1/4095 and a conversion time of 25 ms max. per 16 input points. (The use of the above special function will in- crease the conversion time.)
The I/O READ and I/O WRITE instructions, READ and WRIT, can be used to transfer data with the CPU Unit, thereby simplifying program creation and achieving high-speed processing with batch transfer. A Pointer Word can also be set to limit the words being read or written to further increase speed.
Built-in EEPROM
An EEPROM is built into the C500-AD501 to enable storing parameters. The pa- rameters stored in EEPROM are transferred to RAM at the start of operation be- fore beginning actual operation.
1-1-2 Analog Output Units
This operation manual describes the features of the following Analog Output Units.
• 3G2A5-DA001 to 3G2A5-DA005
• C500-DA101/103
• C500-DA501
Basic Function
Conversion of PC digital output signals to analog signals to drive instruments and devices requiring an analog input.
Features
These Units convert 12-bit binary data with a resolution of 1/4095 to analog sig- nals.
Number of Output Points Per Unit
Each Unit can handle D/A conversion for two output points.
3G2A5-DA001 to 3G2A5-DA005
Features Section 1-1
Output Specifications
The Units are compatible with a variety of output specifications. Select the ap- propriate Unit from the table below.
Output signal range Unit
Voltageg 1 to 5 V 3G2A5-DA001
0 to 10 V 3G2A5-DA002
0 to 5 V 3G2A5-DA003
–10 to 10 V 3G2A5-DA004
–5 to 5 V 3G2A5-DA005
Current 4 to 20 mA 3G2A5-DA001
C500-DA101/103 The C500-DA101 converts 12-bit binary data and the C500-DA103 converts binary data with 1 sign bit + 11 data bits to analog output signals, with resolution of 1/4095 in each case.
Number of Output Points Per Unit
Each Unit can handle D/A conversion for four output points.
A separate output signal range can be set for each C500-DA101 output point.
Output Specifications
The C500-DA101 can be set to one of the three output signal ranges shown in the table below.
Output signal range Unit
Voltage 1 to 5 V
0 to 10 V
C500-DA101
–10 to 10 V C500-DA103
Current 4 to 20 mA C500-DA101
C500-DA501 The C500-DA501 converts 12-bit binary/BCD data or binary/BCD data with 1 sign bit + 11 data bits to analog output signals, with resolution of 1/4095 in each case.
Number of Output Points Per Unit
Each Unit can handle D/A conversion for eight output points.
A separate output signal range can be set for each C500-DA501 output point.
Output Specifications
Each output point for the C500-DA501 can be set to one of the output signal ranges shown in the following table.
Output signal range Unit
Voltage 0 to 10 V
0 to 5 V –5 to 5 V –10 to 10 V
C500-DA501
Current 0 to 20 mA
4 to 20 mA
BCD or binary can be selected as the output data for each output point.
The scaling function can be set for each output point.
The upper/lower limit function can be set for each output point.
The output ramp function can be set for each output point.
High-speed D/A conversion can be set for all eight output points.
Features Section 1-1
1-2 Basic Configuration
3G2A5-AD001 to 3G2A5-AD007 or C500-AD101/501 Analog Input Unit
3G2A5-DA001 to 3G2A5-DA005 or C500-DA101/103/501 Analog Output Unit
CPU
SYSMAC C500 C1000H C2000H CVM1
CV500/CV1000/CV2000
Temperature Pressure Speed Flow rate
Sensor
Sensor Voltage
Current Power Power factor
Preamp
Trans- ducer
Regulator
(Temperature control)
Servomotor controller
Inverter
(Position control)
(Speed control) Chart
recorder
The diagram above shows the C500-AD501 and C500-DA101 as examples of Analog I/O Units.
Example Configurations
Temperature Regulating System
Fuel Valve controller Transducer
Temperature sensing element
C500-DA101 Analog Output Unit
M
C500-AD501 Analog Input Unit
Basic Configuration Section 1-2
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Servomotor Positioning System
ÇÇÇÇ
ÇÇÇÇ ÇÇÇ
ÇÇÇ
Sensor
Servo motor Encoder
Servo controller
Locating pulse
C500-DA101 Analog Output Unit C500-CT012
High-speed Counter Unit
M
Platform
C500-AD501 Analog Input Unit
The diagram above shows the C500-AD501 and C500-DA101 as examples of Analog I/O Units.
Caution System Configuration
The I/O READ and I/O WRITE instructions (READ and WRIT) cannot be used for Units mounted to SYSMAC BUS Slave Racks. Set the C500-AD101 or C500-DA501 for four-word operation whenever they are mounted to a SYSMAC BUS Slave Rack. The C500-AD501 can operate only through the READ and WRIT instructions and therefore cannot be mounted on a SYSMAC BUS Slave Rack.
Rack READ/WRIT instruction
CPU Rack, Expansion I/O Rack, SYSMAC BUS/2 Slave Rack
Can be used.
SYSMAC BUS Slave Rack Cannot be used.
Caution Using the Units
Turn OFF the PC power supply before connecting or disconnecting Units or wir- ing. To reduce noise problems, wire the input and output lines through a duct separate from the high-voltage and power cables.
Refer to Wiring in the section on the relevant Unit for detailed information and cautions on wiring.
Basic Configuration Section 1-2
SECTION 2 3G2A5-AD001 to 3G2A5-AD005 Analog Input Units
This section provides information on 3G2A5-AD001 to 3G2A5-AD005 Analog Input Units including the specifications, connections, IR/CIO bit allocations, and applications.
2-1 Specifications and General Information. . . 8 2-1-1 Specifications. . . 8 2-1-2 Description of Parts . . . 9 2-1-3 Block Diagram. . . 10 2-1-4 Wiring . . . 11 2-2 IR/CIO Bit Allocations. . . 13 2-3 Functions and User Programming . . . 14 2-3-1 Input Signals and Converted Data . . . 14 2-3-2 Ladder Programming Example . . . 15
2-1 Specifications and General Information
2-1-1 Specifications
General Specifications All general specifications of the 3G2A5-AD001 through 3G2A5-AD005 Analog Input Units conform to those of the C Series, except the following.
• Insulation between the External Terminals and the Frame:
5MΩ min. at 250 VDC
• Breakdown Voltage between the External Terminals and the Frame:
500 VAC, 50-60 Hz for 1 minute
Item Specification
Number of analog inputs 2
Input signal rangep g g Voltage inputg p AD001 1 to 5 V AD002 0 to 10 V AD003 0 to 5 V AD004 –10 to 10 V AD005 –5 to 5 V Current input AD001 4 to 20 mA Max. input signalp g Voltage input ±15 V max.
Current input ±60 mA max.
External input impedancep p Voltage input 1 MΩ min.
Current input 250 Ω
Resolution 1/4095 (full scale)
PC signal (see note 1) 12-bit binary
Linearity error ±0.1% max.
Accuracy ±0.2% max. (full scale at 25°C)
Accuracy temperature coefficient ±100 PPM/°C (full scale) Conversion time 2.5 ms max./point
Conversion cycle 5 ms max.
Max. PC write delay (see note 2)
1 s max.
Conversion method Sequential comparison
Words allocated 2 input words
External connections 17-pin terminal block (not removable) Power consumption 500 mA max. at 5 VDC
External dimensions 34.5 x 250 x 113 mm (W x H x D)
Weight 600 g max.
Note 1. A sign bit + 11 data bits binary data for Units with –10 to 10 V and –5 to 5 V range (3G2A5-AD004 and 3G2A5-AD005).
2. The PC write delay is the time required for a change in the input signal to be converted and transferred to the PC bus.
Performance Specifications
Specifications and General Information Section 2-1
PC Write Delay
Time 0000
0 V
Time Analog input signal
Digital output signal
Conversion cycle
PC write delay
A filter inside the Unit causes the digital signal to increase in a stepwise fashion.
2-1-2 Description of Parts
3G2A5-AD001 to 3G2A5-AD005
Model label
17-pin terminal block
Refer to 2-1-4 Wiring for details of wiring connections.
Specifications and General Information Section 2-1
2-1-3 Block Diagram
The following diagram shows the basic internal connections of the Unit.
+Voltage input
–Input Shield
–Input Shield Input
point 1
Range selector
Analog 0 V
Multi- plexer
A/D converter
Photo- coupler
Photo- coupler
Memory
Memory
Timing circuit
Analog power supply
+5 V
0 V DC/DC
converter
Bus inter- face +Current
input
Input point 2
Isolation Discon-
nection detector
Isolation +Voltage
input +Current
input
Note Disconnection detection for input signal specifications 1 to 5 V, 4 to 20 mA range (3G2A5-AD001) only.
Specifications and General Information Section 2-1
2-1-4 Wiring
Voltage Inputs
1, 2, 3... 1. Common Mode Input Signals
0 1 2 3 4 5 6 7 8 9
0 V Input device
0 V
+Voltage input
–Input
+Voltage input
–Input Shield
Shield
Input point 1
Input point 2
Shielded twisted-pair cable
2. Differential Output Signals
Separate power supplies for input points 1 and 2 are used.
0 1 2 3 4 5 6 7 8 9
Input device
+Voltage input
–Input
+Voltage input
–Input Shield
Shield
Input point 1
Input point 2
Shielded twisted-pair cable +V
0 V
0 V +V
+
+ –
–
Current Inputs Separate power supplies for input points 1 and 2 are used.
0 1 2 3 4 5 6 7 8 9
Input device
+Voltage input
– Input
+Voltage input
– Input Shield
Shielded twisted-pair cable
Shield +V
+V
+
–
+
–
Input point 1
Input point 2 0 V
0 V
+Current input
+Current input
Specifications and General Information Section 2-1
Precautions Abide by the following precautions when using separate power supplies for the input points.
1, 2, 3... 1. Use shielded twisted-pair cable for external connections.
2. Connect the positive and negative terminals of any unused input points to the shield terminal.
3. Use separate power supplies for input points 1 and 2 whenever possible. In this case, the shield terminal must be shorted to the negative terminal, as shown in the diagrams above. Failure to do so may cause errors of several percent in the output data.
4. If the same power supply must be used for input points 1 and 2, connect the wiring as shown in the diagram below.
The connections shown in the previous diagrams should not be used for a single power supply, because the internal connections of the shield termi- nals for input points 1 and 2 inside the Unit cause interference between the input points and inaccurate data will result.
Connect as shown in previous diagram (1) for voltage input signals in com- mon mode.
Connect according to one of the following methods when the same power supply is used for input points 1 and 2.
1, 2, 3... 1. Connect shield terminal to signal supply common terminal.
0 1 2 3 4 5 6 7 8 9
Input device
+Voltage input
– Input
+Voltage input
– Input Shield
Shielded twisted-pair cable
Shield +V
+V
+
–
+
–
Input point 1
Input point 2 0 V
0 V
2. Connect resistors from the shield to the positive and negative terminals.
0 1 2 3 4 5 6 7 8 9
Input device
+Voltage input
– Input
+Voltage input
– Input Shield
Shielded twisted-pair cable
Shield +V
+V
+
–
+
–
Input point 1
Input point 2 R
R: 15 kΩ
0 V
0 V R
Voltage Input and
Differential Output Signals
Specifications and General Information Section 2-1
Current Input Connect as shown below when the same power supply is used for input points 1 and 2.
Connect resistors from the shield to the negative terminal. This connection re- sults in an accuracy of ±1%.
0 1 2 3 4 5 6 7 8 9
Input device
+Voltage input
– Input
+Voltage input
– Input +Current input
Shield
Shielded twisted-pair cable
Shield
+Current input +V
0 V
0 V +V
+
–
+
–
Input point 1
Input point 2 R
R R: 25 kΩ
Precaution Abide by the following precaution when the same power supply is used for the input points.
Connect the wiring as shown in the diagram above when the same power supply is used for input points 1 and 2.
Note Unlike when separate power supplies are used, the shield terminal must not be shorted to the negative terminal.
2-2 IR/CIO Bit Allocations
The IR/CIO bit allocations are shown below. Each Unit is allocated two words.
Bit Input words
IR/CIO n: Point 1 IR/CIO n+1: Point 2 0 A/D converted data 20 A/D converted data 20 1 A/D converted data 21 A/D converted data 21 2 A/D converted data 22 A/D converted data 22 3 A/D converted data 23 A/D converted data 23 4 A/D converted data 24 A/D converted data 24 5 A/D converted data 25 A/D converted data 25 6 A/D converted data 26 A/D converted data 26 7 A/D converted data 27 A/D converted data 27 8 A/D converted data 28 A/D converted data 28 9 A/D converted data 29 A/D converted data 29 10 A/D converted data 210 A/D converted data 210 11 (See note 1) A/D converted data 211 A/D converted data 211
12 0 0
13 0 0
14 0 0
15 (See note 2) Disconnection detect bit Disconnection detect bit Note 1. The function of bit 11 differs for a unipolar and bipolar input, as follows:
Unipolar Input: A/D Converted Data: 211
Bipolar Input: Sign Bit: OFF for positive values ON for negative values
IR/CIO Bit Allocations Section 2-2
2. The disconnection detection bit operates for input signal specifications 1 to 5 V, 4 to 20 mA ranges (3G2A5-AD001) only.
ON: Disconnection OFF: Normal Detection Level
1 to 5 V Range: Detected at 0.5 V 4 to 20 mA Range: Detected at 2 mA Always OFF in other ranges.
2-3 Functions and User Programming
2-3-1 Input Signals and Converted Data
The Analog Input Unit converts analog input signals into digital data. Five mod- els are available to support different analog input ranges. The analog input sig- nals can be unipolar inputs which are positive, or bipolar inputs which are posi- tive and negative. The resolution differs according to the input range.
Unipolar Input Input Ranges: 1 to 5 V 3G2A5-AD001 4 to 20 mA 3G2A5-AD001 0 to 10 V 3G2A5-AD002
0 to 5 V 3G2A5-AD003
Converted Output: A/D converted data, 12-bit binary data
Note Bit 15 for the 1 to 5 V, 4 to 20 mA ranges (3G2A5-AD001) is the connection detection bit.
ON: Disconnection OFF: Normal
The detection levels are as follows.
1 to 5 V Range: Detected at 0.5 V max.
4 to 20 mA Range: Detected at 2 mA max.
Relationship Between Input Signals and A/D Conversion Data
0FFF (4095)
0
0 V 10 V
(5 V)
Analog input Decimal equivalent of
binary code 0FFF
(4095)
0 1 V (4 mA)
5 V (20 mA)
Analog input Decimal equivalent of
binary code
0 V
Input: 1 to 5 V, 4 to 20 mA Input: 0 to 10 V, 0 to 5 V
Bipolar Input Input Ranges: –10 to 10 V 3G2A5-AD004 –5 to 5 V 3G2A5-AD005
Converted Output: 1 sign bit + 11 A/D converted data bits Bit 11 is the sign bit: OFF for positive values
ON for negative values
Functions and User Programming Section 2-3
Relationship Between Input Signals and A/D Conversion Data
–10 V (–5 V)
10 V (5 V) 0 V
Decimal equivalent of binary code
Analog input
Sign bit, bit 11
2-3-2 Ladder Programming Example
The following example program uses a 1 to 5 V input-range Analog Input Unit to convert two different analog input signals to 4-digit BCD values (4,095 maxi- mum) and outputs the result.
Connections
IR 001
IR 002 IR 003
1 2 3 4 5 6 7 8 9 10 11 12 0
13 14 15 17 16 18 19
IR 004 IR 005
Input point 1
Input point 2
Input point 1 4-digit BCD output.
Input point 2 4-digit BCD output.
X 100
X 101
X 102
X 103 00
01 02 03 04 05 06 07 COM
08 09 10 11 12 13 14 15 COM
1 2 3 4 5 6 7 8 9 10 11 12 0
13 14 15 17 16 18 19
X 100
X 101
X 102
X 103 00
01 02 03 04 05 06 07 COM
08 09 10 11 12 13 14 15 COM
1 2 3 4 5 6 7 8 9 10 11 12 0
13 14 15 17 16 18 19
00 01 02 03 04 05 06 07 COM
08 09 10 11 12 13 14 15 COM
Analog Input Unit Output Unit Output Unit Output Unit
Input point 1 disconnected output
Input point 2 disconnected output
Functions and User Programming Section 2-3
Programming Example for the C1000H
ANDW(34) 001
#0FFF DM 0000
BCD(24) DM 0000
003 25313
Always ON Flag
ANDW(34) 002
#0FFF DM 0001
BCD(24) DM 0001
004 25313
Always ON Flag
For input point 1 (*1) Reads the converted data from IR 001 and stores it in DM 0000.
Converts the content of DM 0000 to BCD and outputs it to IR 003.
For input point 2 (*2) Reads the converted data from IR 002 and stores it in DM 0001.
Converts the content of DM 0001 to BCD and outputs it to IR 004.
00501 00115
00509 00215
Input disconnected output
Input disconnected output
Note The Analog Input Unit outputs 16-bit data but bits 0 to 11 are the converted data and bit 15 is the disconnection detection signal. Therefore, the converted data only is read at *1 and *2 in the program.
Functions and User Programming Section 2-3
SECTION 3 3G2A5-AD006 and 3G2A5-AD007 Analog Input Units
This section provides information on 3G2A5-AD006 and 3G2A5-AD007 Analog Input Units including the specifications, connections, IR/CIO bit allocations, and applications.
3-1 Specifications and General Information. . . 18 3-1-1 Specifications. . . 18 3-1-2 Description of Parts . . . 19 3-1-3 Block Diagram. . . 20 3-1-4 Wiring . . . 21 3-2 IR/CIO Bit Allocations. . . 23 3-3 Functions and User Programs . . . 23 3-3-1 Input Signals and Converted Data . . . 23 3-3-2 Ladder Programming Example . . . 24
3-1 Specifications and General Information
3-1-1 Specifications
General Specifications All general specifications of the 3G2A5-AD006 and 3G2A5-AD007 Analog Input Units conform to those of the C Series, except the following.
• Insulation between the External Terminals and the Frame:
5MΩ min. at 250 VDC
• Breakdown Voltage between the External Terminals and the Frame:
500 VAC, 50-60 Hz for 1 minute
Item Specification
Number of analog inputs 4
Input signal rangep g g Voltage inputg p AD006 1 to 5 V AD007 0 to 10 V Current input AD006 4 to 20 mA Max. input signalp g Voltage input ±15 V max.
Current input ±60 mA max.
External input impedancep p Voltage input 1 MΩ min.
Current input 250 Ω
Resolution 1/1023 (full scale)
PC signal 10-bit binary
Linearity error ±0.2% max.
Accuracy ±0.2% max. (full scale at 25°C)
Accuracy temperature coefficient ±150 PPM/°C (full scale) Conversion time 2.5 ms max./point
Conversion cycle 10 ms max.
Max. PC write delay (see note) 1 s max.
Conversion method Sequential comparison
Words allocated 4 input words
External connections 17-pin terminal block (not removable) Power consumption 750 mA max. at 5 VDC
External dimensions 34.5 x 250 x 113 mm (W x H x D)
Weight 650 g max.
Note The PC write delay is the time required for a change in the input signal to be con- verted and transferred to the PC bus.
PC Write Delay
Time 0000
0
Time Analog input signal
Digital output signal
Conversion cycle
PC write delay
A filter inside the Unit causes the digital signal to increase in a stepwise fashion.
Performance Specifications
Specifications and General Information Section 3-1
3-1-2 Description of Parts
3G2A5-AD006/007
Model label
17-pin terminal block
Refer to 3-1-4 Wiring for details of wiring connections.
Specifications and General Information Section 3-1
3-1-3 Block Diagram
The following diagram shows the basic internal connections of the Unit.
–Input Shield
–Input Shield Input
point 1
Multi- plexer
A/D converter
Photo- coupler
Photo- coupler
Memory
Memory
Timing circuit
Analog power supply
+5 V
0 V DC/DC
converter
Bus inter- Input face
point 2
Isolation
Isolation –Input
Shield
–Input Shield Input
point 3
Analog 0 V Input
point 4
Range selector +Voltage
input +Current
input
+Voltage input +Current
input
+Voltage input +Current
input
+Voltage input +Current
input