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Cat. No. W258-E1-05

Analog I/O Units

SYSMAC C-series/CVM1/CV-series

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SYSMAC C-series/CVM1/CV-series Analog I/O Units

Operation Manual

Revised August 2007

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Notice:

OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual.

The following conventions are used to indicate and classify precautions in this manual. Always heed the information provided with them. Failure to heed precautions can result in injury to people or dam- age to property.

DANGER

Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Additionally, there may be severe property damage.

WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Additionally, there may be severe property damage.

Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury, or property damage.

OMRON Product References

All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers to an OMRON product, regardless of whether or not it appears in the proper name of the product.

The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means

“word” and is abbreviated “Wd” in documentation in this sense.

The abbreviation “PC” means Programmable Controller and is not used as an abbreviation for any- thing else.

Visual Aids

The following headings appear in the left column of the manual to help you locate different types of information.

Note Indicates information of particular interest for efficient and convenient operation of the product.

1, 2, 3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc.

 OMRON, 1995

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permis- sion of OMRON.

No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the informa- tion contained in this publication.

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TABLE OF CONTENTS

PRECAUTIONS . . . xv

1 Intended Audience. . . xvi

2 General Precautions. . . xvi

3 Safety Precautions . . . xvi

4 Operating Environment Precautions . . . xvii

5 Application Precautions . . . xvii

6 Conformance to EC Directives . . . xix

SECTION 1 Features and Basic Configuration . . . 1

1-1 Features . . . 2

1-2 Basic Configuration . . . 5

SECTION 2 3G2A5-AD001 to 3G2A5-AD005 Analog Input Units . . . 7

2-1 Specifications and General Information . . . 8

2-2 IR/CIO Bit Allocations . . . 13

2-3 Functions and User Programming . . . 14

SECTION 3 3G2A5-AD006 and 3G2A5-AD007 Analog Input Units . 17

3-1 Specifications and General Information . . . 18

3-2 IR/CIO Bit Allocations . . . 23

3-3 Functions and User Programs . . . 23

SECTION 4 C500-AD101 Analog Input Unit . . . 27

4-1 Specifications and General Information . . . 28

4-2 Functions, Settings and Wiring . . . 31

4-3 Two-word Operation . . . 37

4-4 Four-word Operation . . . 50

SECTION 5 C500-AD501 Analog Input Unit . . . 61

5-1 Specifications and General Information . . . 62

5-2 Quick Start Procedure . . . 69

5-3 Installation, Settings, and Wiring. . . 70

5-4 Data Exchange with CPU Unit . . . 76

5-5 Memory Map . . . 80

5-6 Functions . . . 87

5-7 User Programming Examples . . . 94

SECTION 6 3G2A5-DA001 to 3G2A5-DA005 Analog Output Units . 105

6-1 Specifications and General Information . . . 106

6-2 IR/CIO Bit Allocations . . . 110

6-3 Functions and User Programs . . . 110

SECTION 7 C500-DA101 Analog Output Unit . . . 115

7-1 Specifications and General Information . . . 116

7-2 IR/CIO Bit Allocations . . . 122

7-3 Functions and User Programs . . . 123

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TABLE OF CONTENTS

SECTION 8

C500-DA103 Analog Output Unit . . . 127

8-1 Specifications and General Information . . . 128

8-2 IR/CIO Bit Allocations . . . 132

8-3 Functions and User Programs . . . 132

SECTION 9 C500-DA501 Analog Output Unit . . . 135

9-1 Specifications and General Information . . . 136

9-2 Settings and Wiring . . . 147

9-3 Data Exchange with CPU Unit . . . 153

9-4 Functions . . . 175

9-5 User Programming Examples . . . 182

Appendices

A DM Memory Coding Sheets . . . 193

B Dimensions. . . 207

Index . . . 209

Revision History . . . 213

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About this Manual:

This manual describes the installation and operation of the C-series/CVM1/CV-series Analog I/O Units and includes the sections described below.

Please read this manual carefully and be sure you understand the information provided before attempting to install and operate the Analog I/O Units.

Section 1 provides a general introduction on the Analog I/O Units.

Section 2 provides information on 3G2A5-AD001 to 3G2A5-AD005 Analog Input Units including the specifications, connections, IR/CIO bit allocations, and applications.

Section 3 provides information on 3G2A5-AD006 and 3G2A5-AD007 Analog Input Units including the specifications, connections, IR/CIO bit allocations, and applications.

Section 4 provides information on the C500-AD101 Analog Input Unit including the specifications, con- nections, IR/CIO bit allocations, and applications for both two-word and four-word operation.

Section 5 provides information on the C500-AD501 Analog Input Unit including the specifications, con- nections, IR/CIO bit allocations, and applications.

Section 6 provides information on 3G2A5-DA001 to 3G2A5-DA005 Analog Output Units including the specifications, connections, IR/CIO bit allocations, and applications.

Section 7 provides information on the C500-DA101 Analog Output Unit including the specifications, con- nections, IR/CIO bit allocations, and applications.

Section 8 provides information on the C500-DA103 Analog Output Unit including the specifications, con- nections, IR/CIO bit allocations, and applications.

Section 9 provides information on the C500-DA501 Analog Output Unit including the specifications, con- nections, IR/CIO bit allocations, and applications.

Appendix A provides DM memory and memory map coding sheets for the C500-AD101 Analog Input Unit, the C500-AD501 Analog Input Unit, and the C500-DA501 Analog Output Unit. Appendix B provides the dimensions of the Analog I/O Units.

WARNING Failure to read and understand the information provided in this manual may result in personal injury or death, damage to the product, or product failure. Please read each section in its entirety and be sure you understand the information provided in the section and related sections before attempting any of the procedures or operations given.

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Read and Understand this Manual

Please read and understand this manual before using the product. Please consult your OMRON representative if you have any questions or comments.

Warranty and Limitations of Liability

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WARRANTY

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OMRON’s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON.

OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON–INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.

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LIMITATIONS OF LIABILITY

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

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OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY.

In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.

IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON’S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.

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Application Considerations

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SUITABILITY FOR USE

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OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer’s application or use of the products.

At the customer’s request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use.

The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:

• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this manual.

• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations.

• Systems, machines, and equipment that could present a risk to life or property.

Please know and observe all prohibitions of use applicable to the products.

NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.

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PROGRAMMABLE PRODUCTS

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OMRON shall not be responsible for the user’s programming of a programmable product, or any consequence thereof.

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Disclaimers

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CHANGE IN SPECIFICATIONS

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Product specifications and accessories may be changed at any time based on improvements and other reasons.

It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products.

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

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DIMENSIONS AND WEIGHTS

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Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.

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PERFORMANCE DATA

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Performance data given in this manual is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability.

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ERRORS AND OMISSIONS

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The information in this manual has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.

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PRECAUTIONS

This section provides general precautions for using the Programmable Controller (PC) and Analog I/O Units.

The information contained in this section is important for the safe and reliable application of the Analog I/O Units.

You must read this section and understand the information contained before attempting to set up or operate a PC system and Analog I/O Units.

1 Intended Audience. . . xvi

2 General Precautions. . . xvi

3 Safety Precautions . . . xvi

4 Operating Environment Precautions . . . xvii

5 Application Precautions. . . xvii

6 Conformance to EC Directives . . . xix

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1 Intended Audience

This manual is intended for the following personnel, who must also have knowl- edge of electrical systems (an electrical engineer or the equivalent).

• Personnel in charge of installing FA systems

• Personnel in charge of designing FA systems

• Personnel in charge of managing FA systems and facilities

2 General Precautions

The user must operate the product according to the performance specifications described in the operation manuals.

Before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems, machines, and equipment that may have a serious influence on lives and property if used improperly, consult your OMRON representative.

Make sure that the ratings and performance characteristics of the product are sufficient for the systems, machines, and equipment, and be sure to provide the systems, machines, and equipment with double safety mechanisms.

This manual provides information for programming and operating OMRON Ana- log I/O Units. Be sure to read this manual before attempting to use the software and keep this manual close at hand for reference during operation.

WARNING It is extremely important that a PC and all PC Units be used for the specified purpose and under the specified conditions, especially in applications that can directly or indirectly affect human life. You must consult with your OMRON representative before applying a PC System to the above-mentioned applications.

3 Safety Precautions

WARNING Do not attempt to take any Unit apart while power is being supplied. Doing so may result in electric shock.

WARNING Do not touch any of the terminals or terminal blocks while power is being supplied. Doing so may result in electric shock.

Caution Tighten the screws on the terminal block of the AC Power Supply Unit to the torque specified in the operation manual. The loose screws may result in burning or malfunction.

Caution Confirm safety at the destination node before transferring a program to another node or changing contents of the I/O memory area. Doing either of these without confirming safety may result in injury.

Safety Precautions 3

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4 Operating Environment Precautions

Caution Do not operate the control system in the following places:

• Locations subject to direct sunlight.

• Locations subject to temperatures or humidity outside the range specified in the specifications.

• Locations subject to condensation as the result of severe changes in tempera- ture.

• Locations subject to corrosive or flammable gases.

• Locations subject to dust (especially iron dust) or salts.

• Locations subject to exposure to water, oil, or chemicals.

• Locations subject to shock or vibration.

Caution Take appropriate and sufficient countermeasures when installing systems in the following locations:

• Locations subject to static electricity or other forms of noise.

• Locations subject to strong electromagnetic fields.

• Locations subject to possible exposure to radioactivity.

• Locations close to power supplies.

Caution The operating environment of the PC System can have a large effect on the lon- gevity and reliability of the system. Improper operating environments can lead to malfunction, failure, and other unforeseeable problems with the PC System. Be sure that the operating environment is within the specified conditions at installa- tion and remains within the specified conditions during the life of the system.

5 Application Precautions

Observe the following precautions when using the PC.

WARNING Always heed these precautions. Failure to abide by the following precautions could lead to serious or possibly fatal injury.

• Always connect to a ground of 100 Ω or less when installing the Units. Not con- necting to a ground of 100 Ω or less may result in electric shock.

• Always turn off the power supply to the PC before attempting any of the follow- ing. Not turning off the power supply may result in malfunction or electric shock.

• Mounting or dismounting Power Supply Units, I/O Units, CPU Units, Memory Cassettes, or any other Units.

• Assembling the Units.

• Setting DIP switch or rotary switches.

• Connecting or wiring the cables.

• Connecting or disconnecting the connectors.

Caution Failure to abide by the following precautions could lead to faulty operation of the PC or the system, or could damage the PC or PC Units. Always heed these pre- cautions.

• Fail-safe measures must be taken by the customer to ensure safety in the event of incorrect, missing, or abnormal signals caused by broken signal lines, momentary power interruptions, or other causes.

Application Precautions 5

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• Interlock circuits, limit circuits, and similar safety measures in external circuits (i.e., not in the Programmable Controller) must be provided by the customer.

• Always use the power supply voltage specified in this manual. An incorrect voltage may result in malfunction or burning.

• Take appropriate measures to ensure that the specified power with the rated voltage and frequency is supplied. Be particularly careful in places where the power supply is unstable. An incorrect power supply may result in malfunction.

• Install external breakers and take other safety measures against short-circuit- ing in external wiring. Insufficient safety measures against short-circuiting may result in burning.

• Do not apply voltages to the Input Units in excess of the rated input voltage.

Excess voltages may result in burning.

• Do not apply voltages or connect loads to the Output Units in excess of the maximum switching capacity. Excess voltage or loads may result in burning.

• Disconnect the functional ground terminal when performing withstand voltage tests. Not disconnecting the functional ground terminal may result in burning.

• Do not attempt to disassemble, repair, or modify any Units.

• Tighten screws on the terminal block to a torque of 0.8 N S m. Incorrect tighten- ing torque may result in malfunction.

• Be careful not to allow wire cuttings to enter inside the Unit when wiring. Allow- ing wire cuttings inside the Unit may result in malfunction.

• Use crimp terminals for wiring. Do not connect bare stranded wires directly to terminals. Connection of bare stranded wires may result in burning.

• Double-check all the wiring before turning on the power supply. Incorrect wir- ing may result in burning.

• Mount the Unit only after checking the terminal block completely.

• Be sure that the terminal blocks, Memory Units, expansion cables, and other items with locking devices are properly locked into place. Improper locking may result in malfunction.

• Check the user program for proper execution before actually running it on the Unit. Not checking the program may result in an unexpected operation.

• Confirm that no adverse effect will occur in the system before attempting any of the following. Not doing so may result in an unexpected operation.

• Changing the operating mode of the PC.

• Force-setting/force-resetting any bit in memory.

• Changing the present value of any word or any set value in memory.

• Resume operation only after transferring to the new CPU Unit the contents of the DM Area, HR Area, and other data required for resuming operation. Not doing so may result in an unexpected operation.

• Do not pull on the cables or bend the cables beyond their natural limit. Doing either of these may break the cables.

• Do not place objects on top of the cables or other wiring lines. Doing so may break the cables.

• Before touching the Unit, be sure to first touch a grounded metallic object in order to discharge any static built-up. Not doing so may result in malfunction or damage.

• When replacing parts, be sure to confirm that the rating of a new part is correct.

Not doing so may result in malfunction or burning.

Application Precautions 5

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6 Conformance to EC Directives

Applicable Directives

• EMC Directives

• Low Voltage Directive

Concepts

EMC Directives

OMRON supplies electric devices that are used built into other devices or manufacturing equipment. These OMRON products are designed to conform to the related EMC standards (see note) so that the devices or equipment in which they are used can more easily conform to EMC standards.

EMC-related performance of the OMRON devices that conform to EC Directives will vary depending on the configuration, wiring, and other conditions of the equipment or control panel on which the OMRON devices are installed. The cus- tomer must, therefore, perform the final check to confirm that devices and the overall machine conform to EMC standards.

Note Applicable EMC (Electromagnetic Compatibility) standards are as follows: EN 61131-2

Low Voltage Directive

Always ensure that devices operating at voltages of 50 to 1,000 V AC and 75 to 1,500 V DC meet the required safety standards for the PLC (EN 61131-2).

Conformance to EC Directives

CV-series products conform to EC Directives (see note). However, the following precautions must be observed to ensure that the machine or device in which the CV-series PLC is used conforms to EC Directives:

1. The CV-series PLC must be installed within a control panel.

2. You must use reinforced insulation or double insulation for the DC power supplies connected to the power supply terminals on PLCs that take DC power and for the DC power supplies connected to I/O Units. The DC power supply connected to the power supply terminals on PLCs using DC power must have an output hold time of at least 10 ms.

3. CV-series products conforming to EC Directives also conform to EN 61131-2 for EMI. Radiated emission characteristics (10-m regulations) may vary depending on the configuration of the control panel used, other devices connected to the control panel, wiring, and other conditions. You must there- fore confirm that the overall machine or equipment conforms to EC Direc- tives even when using CV-series products that conform to EC Directives.

Note Of the products that appear in this manual, the following products conform to EC Directives.

C500H-AD101 Analog Input Unit C500H-DA101 Analog Output Unit

Conformance to EC Directives Section 6

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SECTION 1 Features and Basic Configuration

This section provides a general introduction on the Analog I/O Units.

1-1 Features . . . 2

1-1-1 Analog Input Units. . . 2

1-1-2 Analog Output Units . . . 3

1-2 Basic Configuration . . . 5

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1-1 Features

1-1-1 Analog Input Units

This operation manual describes the features of the following Analog Input Units.

• 3G2A5-AD001 to 3G2A5-AD007

• C500-AD101

• C500-AD501

Basic Function

Analog quantities, such as temperature, pressure, power, and power factor, in- put to an Analog Input Unit via a preamplifier or transducer are converted to digi- tal values for input to the CPU Unit.

Features

Analog signals from sensors are converted to 12-bit binary data by the 3G2A5- AD001 to 3G2A5-AD005 Analog Input Units (resolution: 1/4095); or to 10-bit binary data by the 3G2A5-AD006 and 3G2A5-AD007 Analog Input Units (reso- lution: 1/1023).

Number of Input Points Per Unit

Each Unit can handle A/D conversion for either two or four input points.

Unit Number of Inputs

3G2A5-AD001 to 3G2A5-AD005 2 points

3G2A5-AD006/007 4 points

Compatible Input Specifications

The Units are compatible with a variety of input specifications. Select the ap- propriate Unit from the table below.

Input signal range Unit

Voltageg 1 to 5 V 3G2A5-AD001/006

0 to 10 V 3G2A5-AD002/007

0 to 5 V 3G2A5-AD003

–10 to 10 V 3G2A5-AD004

–5 to 5 V 3G2A5-AD005

Current 4 to 20 mA 3G2A5-AD001/006

C500-AD101 This Unit converts analog signals from sensors to 12-bit binary data.

Number of Input Points Per Unit

Each Unit has eight input points. An separate input signal range can be set for each input point, to permit the simultaneous use of sensors with different output forms.

Input Signal Ranges

The input signal ranges can be set as required between 0 and 10 V for a voltage input or between 0 and 20 mA for a current input.

Many Features

In addition to A/D conversion, the Analog Input Units offer peak hold, mean val- ue, scaling, and disconnection detection functions.

High Accuracy and High Speed

The C500-AD101 achieves a resolution up to 1/4095 and a conversion time of 10 ms max. per point.

The I/O READ and I/O WRITE instructions, READ and WRIT, can be used to transfer data with the CPU Unit, thereby simplifying program creation and achieving high-speed processing with batch transfer.

3G2A5-AD001 to 3G2A5-AD007

Features Section 1-1

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C500-AD501 This Analog Input Unit converts analog voltage or current signals from sensors to signed BCD data or to binary data (with two’s complements used for negative values). A microprocessor is built into the C500-AD501 to enable advanced data processing in the Analog Input Unit before transferring the data to the CPU Unit.

Number of Input Points Per Unit

Each Unit has sixteen input points. An separate input signal range can be set for each input point, to permit the simultaneous use of sensors with different output forms.

Input Signal Ranges

The input signal ranges can be set as required as follows:

Voltage inputs: 0 to 5 V, 0 to 10 V, –5 to 5 V, or –10 to 10 V Current inputs: 0 to 20 mA or –20 to 20 mA

Many Features

In addition to A/D conversion, the Analog Input Units offer scaling, filtering, aver- aging, peak hold, upper/lower limits, and input range high/low alarms. These functions can be set separately for each input point. Executing these function in the Analog Input Unit greatly reduces the load on the ladder program and the CPU Unit.

High Accuracy and High Speed

The C500-AD501 achieves a resolution up to 1/4095 and a conversion time of 25 ms max. per 16 input points. (The use of the above special function will in- crease the conversion time.)

The I/O READ and I/O WRITE instructions, READ and WRIT, can be used to transfer data with the CPU Unit, thereby simplifying program creation and achieving high-speed processing with batch transfer. A Pointer Word can also be set to limit the words being read or written to further increase speed.

Built-in EEPROM

An EEPROM is built into the C500-AD501 to enable storing parameters. The pa- rameters stored in EEPROM are transferred to RAM at the start of operation be- fore beginning actual operation.

1-1-2 Analog Output Units

This operation manual describes the features of the following Analog Output Units.

• 3G2A5-DA001 to 3G2A5-DA005

• C500-DA101/103

• C500-DA501

Basic Function

Conversion of PC digital output signals to analog signals to drive instruments and devices requiring an analog input.

Features

These Units convert 12-bit binary data with a resolution of 1/4095 to analog sig- nals.

Number of Output Points Per Unit

Each Unit can handle D/A conversion for two output points.

3G2A5-DA001 to 3G2A5-DA005

Features Section 1-1

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Output Specifications

The Units are compatible with a variety of output specifications. Select the ap- propriate Unit from the table below.

Output signal range Unit

Voltageg 1 to 5 V 3G2A5-DA001

0 to 10 V 3G2A5-DA002

0 to 5 V 3G2A5-DA003

–10 to 10 V 3G2A5-DA004

–5 to 5 V 3G2A5-DA005

Current 4 to 20 mA 3G2A5-DA001

C500-DA101/103 The C500-DA101 converts 12-bit binary data and the C500-DA103 converts binary data with 1 sign bit + 11 data bits to analog output signals, with resolution of 1/4095 in each case.

Number of Output Points Per Unit

Each Unit can handle D/A conversion for four output points.

A separate output signal range can be set for each C500-DA101 output point.

Output Specifications

The C500-DA101 can be set to one of the three output signal ranges shown in the table below.

Output signal range Unit

Voltage 1 to 5 V

0 to 10 V

C500-DA101

–10 to 10 V C500-DA103

Current 4 to 20 mA C500-DA101

C500-DA501 The C500-DA501 converts 12-bit binary/BCD data or binary/BCD data with 1 sign bit + 11 data bits to analog output signals, with resolution of 1/4095 in each case.

Number of Output Points Per Unit

Each Unit can handle D/A conversion for eight output points.

A separate output signal range can be set for each C500-DA501 output point.

Output Specifications

Each output point for the C500-DA501 can be set to one of the output signal ranges shown in the following table.

Output signal range Unit

Voltage 0 to 10 V

0 to 5 V –5 to 5 V –10 to 10 V

C500-DA501

Current 0 to 20 mA

4 to 20 mA

BCD or binary can be selected as the output data for each output point.

The scaling function can be set for each output point.

The upper/lower limit function can be set for each output point.

The output ramp function can be set for each output point.

High-speed D/A conversion can be set for all eight output points.

Features Section 1-1

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1-2 Basic Configuration

3G2A5-AD001 to 3G2A5-AD007 or C500-AD101/501 Analog Input Unit

3G2A5-DA001 to 3G2A5-DA005 or C500-DA101/103/501 Analog Output Unit

CPU

SYSMAC C500 C1000H C2000H CVM1

CV500/CV1000/CV2000

Temperature Pressure Speed Flow rate

Sensor

Sensor Voltage

Current Power Power factor

Preamp

Trans- ducer

Regulator

(Temperature control)

Servomotor controller

Inverter

(Position control)

(Speed control) Chart

recorder

The diagram above shows the C500-AD501 and C500-DA101 as examples of Analog I/O Units.

Example Configurations

Temperature Regulating System

Fuel Valve controller Transducer

Temperature sensing element

C500-DA101 Analog Output Unit

M

C500-AD501 Analog Input Unit

Basic Configuration Section 1-2

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Servomotor Positioning System

ÇÇÇÇ

ÇÇÇÇ ÇÇÇ

ÇÇÇ

Sensor

Servo motor Encoder

Servo controller

Locating pulse

C500-DA101 Analog Output Unit C500-CT012

High-speed Counter Unit

M

Platform

C500-AD501 Analog Input Unit

The diagram above shows the C500-AD501 and C500-DA101 as examples of Analog I/O Units.

Caution System Configuration

The I/O READ and I/O WRITE instructions (READ and WRIT) cannot be used for Units mounted to SYSMAC BUS Slave Racks. Set the C500-AD101 or C500-DA501 for four-word operation whenever they are mounted to a SYSMAC BUS Slave Rack. The C500-AD501 can operate only through the READ and WRIT instructions and therefore cannot be mounted on a SYSMAC BUS Slave Rack.

Rack READ/WRIT instruction

CPU Rack, Expansion I/O Rack, SYSMAC BUS/2 Slave Rack

Can be used.

SYSMAC BUS Slave Rack Cannot be used.

Caution Using the Units

Turn OFF the PC power supply before connecting or disconnecting Units or wir- ing. To reduce noise problems, wire the input and output lines through a duct separate from the high-voltage and power cables.

Refer to Wiring in the section on the relevant Unit for detailed information and cautions on wiring.

Basic Configuration Section 1-2

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SECTION 2 3G2A5-AD001 to 3G2A5-AD005 Analog Input Units

This section provides information on 3G2A5-AD001 to 3G2A5-AD005 Analog Input Units including the specifications, connections, IR/CIO bit allocations, and applications.

2-1 Specifications and General Information. . . 8 2-1-1 Specifications. . . 8 2-1-2 Description of Parts . . . 9 2-1-3 Block Diagram. . . 10 2-1-4 Wiring . . . 11 2-2 IR/CIO Bit Allocations. . . 13 2-3 Functions and User Programming . . . 14 2-3-1 Input Signals and Converted Data . . . 14 2-3-2 Ladder Programming Example . . . 15

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2-1 Specifications and General Information

2-1-1 Specifications

General Specifications All general specifications of the 3G2A5-AD001 through 3G2A5-AD005 Analog Input Units conform to those of the C Series, except the following.

• Insulation between the External Terminals and the Frame:

5MΩ min. at 250 VDC

• Breakdown Voltage between the External Terminals and the Frame:

500 VAC, 50-60 Hz for 1 minute

Item Specification

Number of analog inputs 2

Input signal rangep g g Voltage inputg p AD001 1 to 5 V AD002 0 to 10 V AD003 0 to 5 V AD004 –10 to 10 V AD005 –5 to 5 V Current input AD001 4 to 20 mA Max. input signalp g Voltage input ±15 V max.

Current input ±60 mA max.

External input impedancep p Voltage input 1 MΩ min.

Current input 250

Resolution 1/4095 (full scale)

PC signal (see note 1) 12-bit binary

Linearity error ±0.1% max.

Accuracy ±0.2% max. (full scale at 25°C)

Accuracy temperature coefficient ±100 PPM/°C (full scale) Conversion time 2.5 ms max./point

Conversion cycle 5 ms max.

Max. PC write delay (see note 2)

1 s max.

Conversion method Sequential comparison

Words allocated 2 input words

External connections 17-pin terminal block (not removable) Power consumption 500 mA max. at 5 VDC

External dimensions 34.5 x 250 x 113 mm (W x H x D)

Weight 600 g max.

Note 1. A sign bit + 11 data bits binary data for Units with –10 to 10 V and –5 to 5 V range (3G2A5-AD004 and 3G2A5-AD005).

2. The PC write delay is the time required for a change in the input signal to be converted and transferred to the PC bus.

Performance Specifications

Specifications and General Information Section 2-1

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PC Write Delay

Time 0000

0 V

Time Analog input signal

Digital output signal

Conversion cycle

PC write delay

A filter inside the Unit causes the digital signal to increase in a stepwise fashion.

2-1-2 Description of Parts

3G2A5-AD001 to 3G2A5-AD005

Model label

17-pin terminal block

Refer to 2-1-4 Wiring for details of wiring connections.

Specifications and General Information Section 2-1

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2-1-3 Block Diagram

The following diagram shows the basic internal connections of the Unit.

+Voltage input

–Input Shield

–Input Shield Input

point 1

Range selector

Analog 0 V

Multi- plexer

A/D converter

Photo- coupler

Photo- coupler

Memory

Memory

Timing circuit

Analog power supply

+5 V

0 V DC/DC

converter

Bus inter- face +Current

input

Input point 2

Isolation Discon-

nection detector

Isolation +Voltage

input +Current

input

Note Disconnection detection for input signal specifications 1 to 5 V, 4 to 20 mA range (3G2A5-AD001) only.

Specifications and General Information Section 2-1

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2-1-4 Wiring

Voltage Inputs

1, 2, 3... 1. Common Mode Input Signals

0 1 2 3 4 5 6 7 8 9

0 V Input device

0 V

+Voltage input

–Input

+Voltage input

–Input Shield

Shield

Input point 1

Input point 2

Shielded twisted-pair cable

2. Differential Output Signals

Separate power supplies for input points 1 and 2 are used.

0 1 2 3 4 5 6 7 8 9

Input device

+Voltage input

–Input

+Voltage input

–Input Shield

Shield

Input point 1

Input point 2

Shielded twisted-pair cable +V

0 V

0 V +V

+

+

Current Inputs Separate power supplies for input points 1 and 2 are used.

0 1 2 3 4 5 6 7 8 9

Input device

+Voltage input

– Input

+Voltage input

– Input Shield

Shielded twisted-pair cable

Shield +V

+V

+

+

Input point 1

Input point 2 0 V

0 V

+Current input

+Current input

Specifications and General Information Section 2-1

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Precautions Abide by the following precautions when using separate power supplies for the input points.

1, 2, 3... 1. Use shielded twisted-pair cable for external connections.

2. Connect the positive and negative terminals of any unused input points to the shield terminal.

3. Use separate power supplies for input points 1 and 2 whenever possible. In this case, the shield terminal must be shorted to the negative terminal, as shown in the diagrams above. Failure to do so may cause errors of several percent in the output data.

4. If the same power supply must be used for input points 1 and 2, connect the wiring as shown in the diagram below.

The connections shown in the previous diagrams should not be used for a single power supply, because the internal connections of the shield termi- nals for input points 1 and 2 inside the Unit cause interference between the input points and inaccurate data will result.

Connect as shown in previous diagram (1) for voltage input signals in com- mon mode.

Connect according to one of the following methods when the same power supply is used for input points 1 and 2.

1, 2, 3... 1. Connect shield terminal to signal supply common terminal.

0 1 2 3 4 5 6 7 8 9

Input device

+Voltage input

– Input

+Voltage input

– Input Shield

Shielded twisted-pair cable

Shield +V

+V

+

+

Input point 1

Input point 2 0 V

0 V

2. Connect resistors from the shield to the positive and negative terminals.

0 1 2 3 4 5 6 7 8 9

Input device

+Voltage input

– Input

+Voltage input

– Input Shield

Shielded twisted-pair cable

Shield +V

+V

+

+

Input point 1

Input point 2 R

R: 15 k

0 V

0 V R

Voltage Input and

Differential Output Signals

Specifications and General Information Section 2-1

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Current Input Connect as shown below when the same power supply is used for input points 1 and 2.

Connect resistors from the shield to the negative terminal. This connection re- sults in an accuracy of ±1%.

0 1 2 3 4 5 6 7 8 9

Input device

+Voltage input

– Input

+Voltage input

– Input +Current input

Shield

Shielded twisted-pair cable

Shield

+Current input +V

0 V

0 V +V

+

+

Input point 1

Input point 2 R

R R: 25 k

Precaution Abide by the following precaution when the same power supply is used for the input points.

Connect the wiring as shown in the diagram above when the same power supply is used for input points 1 and 2.

Note Unlike when separate power supplies are used, the shield terminal must not be shorted to the negative terminal.

2-2 IR/CIO Bit Allocations

The IR/CIO bit allocations are shown below. Each Unit is allocated two words.

Bit Input words

IR/CIO n: Point 1 IR/CIO n+1: Point 2 0 A/D converted data 20 A/D converted data 20 1 A/D converted data 21 A/D converted data 21 2 A/D converted data 22 A/D converted data 22 3 A/D converted data 23 A/D converted data 23 4 A/D converted data 24 A/D converted data 24 5 A/D converted data 25 A/D converted data 25 6 A/D converted data 26 A/D converted data 26 7 A/D converted data 27 A/D converted data 27 8 A/D converted data 28 A/D converted data 28 9 A/D converted data 29 A/D converted data 29 10 A/D converted data 210 A/D converted data 210 11 (See note 1) A/D converted data 211 A/D converted data 211

12 0 0

13 0 0

14 0 0

15 (See note 2) Disconnection detect bit Disconnection detect bit Note 1. The function of bit 11 differs for a unipolar and bipolar input, as follows:

Unipolar Input: A/D Converted Data: 211

Bipolar Input: Sign Bit: OFF for positive values ON for negative values

IR/CIO Bit Allocations Section 2-2

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2. The disconnection detection bit operates for input signal specifications 1 to 5 V, 4 to 20 mA ranges (3G2A5-AD001) only.

ON: Disconnection OFF: Normal Detection Level

1 to 5 V Range: Detected at 0.5 V 4 to 20 mA Range: Detected at 2 mA Always OFF in other ranges.

2-3 Functions and User Programming

2-3-1 Input Signals and Converted Data

The Analog Input Unit converts analog input signals into digital data. Five mod- els are available to support different analog input ranges. The analog input sig- nals can be unipolar inputs which are positive, or bipolar inputs which are posi- tive and negative. The resolution differs according to the input range.

Unipolar Input Input Ranges: 1 to 5 V 3G2A5-AD001 4 to 20 mA 3G2A5-AD001 0 to 10 V 3G2A5-AD002

0 to 5 V 3G2A5-AD003

Converted Output: A/D converted data, 12-bit binary data

Note Bit 15 for the 1 to 5 V, 4 to 20 mA ranges (3G2A5-AD001) is the connection detection bit.

ON: Disconnection OFF: Normal

The detection levels are as follows.

1 to 5 V Range: Detected at 0.5 V max.

4 to 20 mA Range: Detected at 2 mA max.

Relationship Between Input Signals and A/D Conversion Data

0FFF (4095)

0

0 V 10 V

(5 V)

Analog input Decimal equivalent of

binary code 0FFF

(4095)

0 1 V (4 mA)

5 V (20 mA)

Analog input Decimal equivalent of

binary code

0 V

Input: 1 to 5 V, 4 to 20 mA Input: 0 to 10 V, 0 to 5 V

Bipolar Input Input Ranges: –10 to 10 V 3G2A5-AD004 –5 to 5 V 3G2A5-AD005

Converted Output: 1 sign bit + 11 A/D converted data bits Bit 11 is the sign bit: OFF for positive values

ON for negative values

Functions and User Programming Section 2-3

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Relationship Between Input Signals and A/D Conversion Data

–10 V (–5 V)

10 V (5 V) 0 V

Decimal equivalent of binary code

Analog input

Sign bit, bit 11

2-3-2 Ladder Programming Example

The following example program uses a 1 to 5 V input-range Analog Input Unit to convert two different analog input signals to 4-digit BCD values (4,095 maxi- mum) and outputs the result.

Connections

IR 001

IR 002 IR 003

1 2 3 4 5 6 7 8 9 10 11 12 0

13 14 15 17 16 18 19

IR 004 IR 005

Input point 1

Input point 2

Input point 1 4-digit BCD output.

Input point 2 4-digit BCD output.

X 100

X 101

X 102

X 103 00

01 02 03 04 05 06 07 COM

08 09 10 11 12 13 14 15 COM

1 2 3 4 5 6 7 8 9 10 11 12 0

13 14 15 17 16 18 19

X 100

X 101

X 102

X 103 00

01 02 03 04 05 06 07 COM

08 09 10 11 12 13 14 15 COM

1 2 3 4 5 6 7 8 9 10 11 12 0

13 14 15 17 16 18 19

00 01 02 03 04 05 06 07 COM

08 09 10 11 12 13 14 15 COM

Analog Input Unit Output Unit Output Unit Output Unit

Input point 1 disconnected output

Input point 2 disconnected output

Functions and User Programming Section 2-3

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Programming Example for the C1000H

ANDW(34) 001

#0FFF DM 0000

BCD(24) DM 0000

003 25313

Always ON Flag

ANDW(34) 002

#0FFF DM 0001

BCD(24) DM 0001

004 25313

Always ON Flag

For input point 1 (*1) Reads the converted data from IR 001 and stores it in DM 0000.

Converts the content of DM 0000 to BCD and outputs it to IR 003.

For input point 2 (*2) Reads the converted data from IR 002 and stores it in DM 0001.

Converts the content of DM 0001 to BCD and outputs it to IR 004.

00501 00115

00509 00215

Input disconnected output

Input disconnected output

Note The Analog Input Unit outputs 16-bit data but bits 0 to 11 are the converted data and bit 15 is the disconnection detection signal. Therefore, the converted data only is read at *1 and *2 in the program.

Functions and User Programming Section 2-3

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SECTION 3 3G2A5-AD006 and 3G2A5-AD007 Analog Input Units

This section provides information on 3G2A5-AD006 and 3G2A5-AD007 Analog Input Units including the specifications, connections, IR/CIO bit allocations, and applications.

3-1 Specifications and General Information. . . 18 3-1-1 Specifications. . . 18 3-1-2 Description of Parts . . . 19 3-1-3 Block Diagram. . . 20 3-1-4 Wiring . . . 21 3-2 IR/CIO Bit Allocations. . . 23 3-3 Functions and User Programs . . . 23 3-3-1 Input Signals and Converted Data . . . 23 3-3-2 Ladder Programming Example . . . 24

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3-1 Specifications and General Information

3-1-1 Specifications

General Specifications All general specifications of the 3G2A5-AD006 and 3G2A5-AD007 Analog Input Units conform to those of the C Series, except the following.

• Insulation between the External Terminals and the Frame:

5MΩ min. at 250 VDC

• Breakdown Voltage between the External Terminals and the Frame:

500 VAC, 50-60 Hz for 1 minute

Item Specification

Number of analog inputs 4

Input signal rangep g g Voltage inputg p AD006 1 to 5 V AD007 0 to 10 V Current input AD006 4 to 20 mA Max. input signalp g Voltage input ±15 V max.

Current input ±60 mA max.

External input impedancep p Voltage input 1 MΩ min.

Current input 250

Resolution 1/1023 (full scale)

PC signal 10-bit binary

Linearity error ±0.2% max.

Accuracy ±0.2% max. (full scale at 25°C)

Accuracy temperature coefficient ±150 PPM/°C (full scale) Conversion time 2.5 ms max./point

Conversion cycle 10 ms max.

Max. PC write delay (see note) 1 s max.

Conversion method Sequential comparison

Words allocated 4 input words

External connections 17-pin terminal block (not removable) Power consumption 750 mA max. at 5 VDC

External dimensions 34.5 x 250 x 113 mm (W x H x D)

Weight 650 g max.

Note The PC write delay is the time required for a change in the input signal to be con- verted and transferred to the PC bus.

PC Write Delay

Time 0000

0

Time Analog input signal

Digital output signal

Conversion cycle

PC write delay

A filter inside the Unit causes the digital signal to increase in a stepwise fashion.

Performance Specifications

Specifications and General Information Section 3-1

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3-1-2 Description of Parts

3G2A5-AD006/007

Model label

17-pin terminal block

Refer to 3-1-4 Wiring for details of wiring connections.

Specifications and General Information Section 3-1

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3-1-3 Block Diagram

The following diagram shows the basic internal connections of the Unit.

–Input Shield

–Input Shield Input

point 1

Multi- plexer

A/D converter

Photo- coupler

Photo- coupler

Memory

Memory

Timing circuit

Analog power supply

+5 V

0 V DC/DC

converter

Bus inter- Input face

point 2

Isolation

Isolation –Input

Shield

–Input Shield Input

point 3

Analog 0 V Input

point 4

Range selector +Voltage

input +Current

input

+Voltage input +Current

input

+Voltage input +Current

input

+Voltage input +Current

input

Specifications and General Information Section 3-1

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