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總結 22Cr-25Ni-xNb 不銹鋼顯微組織

第四章 結果與討論

4.2 時效熱處理對 22Cr-25Ni-3W-3Cu-1.5Co-xNb 不銹鋼顯微組織分析

4.3.5 總結 22Cr-25Ni-xNb 不銹鋼顯微組織

表 4.3.5.1 中,可以發現,在不同 Nb 含量為(0、0.29、0.58、0.86wt%) 的試片,共有三種析出相,分別是析出在基地的γ 相、析出在晶界上的 M23C6

以及析出在晶界上及晶粒內的 Nb(C,N)相;M23C6析出形貌為樹枝狀、網狀、

羽毛狀、長條塊狀,而 Nb(C,N)析出形貌為細長狀棒狀及橢圓狀;而隨著 Nb 含量的增加,M23C6及 Nb(C,N)析出形貌越趨近於不規則。

根據 B.Sasmal[43]文獻,試片在熱處理過程中有未溶解 NbC 顆粒時,會 影 響 周 圍 的 M23C6 析 出 , 析 出 形 貌 為 六 邊 矩 形 板 狀 ; 而 22Cr-25Ni-3W-3Cu-1.5Co-xNb 不銹鋼試片,固溶處理條件是 1300℃、2 小 時,根據[30]文獻,Nb(C,N)相的溶解溫度為 1311℃,所以試片在固溶處理 後,會有未溶解的 NbC 顆粒析出在晶粒內;已得知未溶解的 NbC 顆粒會

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去影響周圍的 M23C6析出形貌;而在熱處理過程中析出的 Nb(C,N)相也會影 響 M23C6相的析出形貌,由 4.3.2 顯微組織的結果得知;由於 Nb 元素的添 加,會使 M23C6及 Nb(C,N)析出相,彼此互相影響析出形貌,而使析出形貌 變得複雜,所以在後面的章節,不討論含 Nb 的 22Cr-25Ni-3W-3Cu-1.5Co -xNb 不銹鋼試片析出形貌,我們只探討 Nb 含量 0wt%不銹鋼試片的析出形 貌,其析出相只有 M23C6相。

由於 22Cr-25Ni-3W-3Cu-1.5Co -xNb 不銹鋼試片時效熱處理 (700℃、

1000 小時時效內),Z 相的析出量極少[42],而我們利用掃描式電子顯微鏡觀

表 4.3.5.1 總結 22Cr-25Ni-3W-3Cu-1.5Co -xNb 沃斯田鐵系不銹鋼,不同 Nb 含量(0、0.29、0.58、0.86wt%)顯微組織觀察的結果。

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貌的晶界;最後爐冷至 300℃、爐冷的時間為 5 小時 21 分鐘 49 秒,如圖 4.4.1.2 (b)中顯示,發現在晶界處的 M23C6析出量變多,其開始有不同析出 形貌產生。

圖 4.4.1.1 為溫度-時間之爐冷曲線圖

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圖 4.4.1.2 SEM 影像觀察,爐冷至(a)800、(b)500、(c)300℃後水淬之顯微形 貌

4.4.2 連續冷卻變態圖

由圖 4.4.2.1 中,爐冷至 800℃時,M23C6在晶界上析出的形貌有兩中類 型如圖(a)、(b);可以觀察到,在一些晶界區域如圖 4.4.2.1(a)沒有 M23C6析 出,而(b)圖中則有非常少量的 M23C6在晶界上析出,所以可以推測,M23C6

開始析出的爐冷溫度為 800℃。

將圖 4.4.1.1 為溫度-時間之爐冷曲線圖,X 軸(時間)取 10 的對數,而形 成如圖 4.4.2.2 連續冷卻變態曲線(CCT 圖);由上述已知在 800℃時已有 M23C6開始析出,其析出量非常少;所以可以大略的畫出,M23C6開始析出 的曲線(C 曲線的上半部份),如圖 4.4.2.2 中紅色曲線,曲線大略在 800℃的 上方。

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圖 4.4.2.1 SEM 影像觀察,爐冷至 800℃後水淬之顯微形貌

圖 4.4.2.2 連續冷卻變態曲線(CCT 圖)

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圖 4.4.3.1 比較固溶處理後分別爐冷至 500、300℃後水淬,利用 SEM 來觀 察 M23C6在晶界析出的顯微形貌。

4.4.2 共位晶界對 M

23

C

6

相於晶界上析出之影響

共位晶界為經由共位晶格點組成之晶界稱之,共位晶格點位置所組成之 晶界屬“大角度”晶界,根據 V. Randle[20]文獻指出,共位晶格模型為個別晶 界取向差以Σ 值代表。在 2.4 章節,根據 S.W. Nam [19]文獻指出,共位晶界

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相,而根據 Howell et al. [67]文獻指出,在 20Cr-25Ni 沃斯田鐵系不銹鋼中,

共位晶界的比例可能會高達 78%;而根據上述文獻結果,共位晶界 Σ 值的 不同,會有不同的 M23C6析出形貌;所以我們知道,M23C6在晶界上會析出 樹枝狀、網狀、羽毛狀及長條塊狀等形貌,至少有兩個因素會影響,其中 之一為爐冷,爐冷過程使晶界上析出大量的 M23C6,晶界上差排密度降低,

而影響 M23C6的析出形貌,另一個則是晶界上的取向差共位晶格的 Σ 值,

會有不同的 M23C6析出形貌。

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結論

1. 藉 由 X-ray 及 SEM-EDS 分 析 結 果 , 發 現 鈮 含 量 為 0 wt% 之 22Cr-25Ni-3W-3Cu-1.5Co-xNb 不銹鋼中,析出 M23C6相,而隨著鈮含量 增加至(0.29wt%、0.58wt%、0.86wt%)時,發現除了有 M23C6析出相之 外,還有 Nb(C,N)、Z 相析出;而在不同鈮含量(0wt%、0.29wt%、0.58wt%、

0.86wt%),700℃、時效 1000 小時的試片中,並沒有發現新的析出相產 生。

2. 22Cr-25Ni-3W-3Cu-1.5Co-xNb 不銹鋼試片隨著 Nb 含量的增加,晶粒尺 寸變得越小。另一方面,之鈮含量為 0wt%時,在晶界上析出 M23C6相,

3. 22Cr-25Ni-3W-3Cu-1.5Co-xNb 不銹鋼試片,隨著 Nb 含量的添加,在 晶界上的 M23C6的析出量變少,析出形態為塊狀與樹枝狀,且 Nb(C,N) 在晶粒內析出時,會有團聚的現象產生。

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4. 由試驗結果得知,固溶處理後利用爐冷冷卻至 800、500、300℃後水淬,

觀察晶界上 M23C6的析出形貌;爐冷至 800℃時,在晶界並沒有發現析 出相產生,且晶界為筆直的形狀;隨著爐冷至 500℃時,在晶界上開始 有 M23C6相析出;最後爐冷至 300℃,在晶界處的 M23C6析出量變多,

且開始有不同析出形貌產生。

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