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Chapter 2: Basic Device Physics

3.3 Parameter Extraction

3.3.4 Determination of ON/OFF Current Ratio

On/Off current ratio is one of the most important parameters of poly-Si TFTs especially in the application of LCD because It affects the bright and dark states of TFTs screens drastically. The leakage current mechanism in poly-Si. TFTs is like that in MOSFETs.

But, in MOSFETs, the channel is composed of single crystalline Si and the leakage current is due to the tunneling of minority carrier from drain region to accumulation layer located in channel region. In poly-Si TFTs, the channel is composed of poly-Si. A large amount of trap state densities in grain structure attribute a lot of defect states in energy band gap to enhance the tunneling effect. Therefore, the leakage current is much larger in poly-Si TFTs than in MOSFETs. When the voltage drops between gate voltage and drain voltage increases, the band gap width decreases and the tunneling effect becomes much more severe. Normally we can find this effect in typical Poly-Silicon TFT’s IDS-VGS characteristics where the magnitude of leakage current will reach a minimum and then increase as the gate voltage decreases/increases for n/p-channel TFTs. There are a lot of ways to specify the on and off-current. In this chapter, take n-channel poly-Si TFTs for examples, the on-current is defined as the drain current when gate voltage at the maximum value and drain voltage is 0.1V. The off-current is specified as the minimum current when drain voltage equals to 0.1V.

V

1. Silicon substrate (RCA Clean)

Fig 3.1 Step1

2. Wet oxide growth ( 500nm )

Fig 3.2 Step2

3. Amorphous Silicon deposition by LPCVD at 550 oC

Fig 3.3 Step3

4. Poly-Silicon recrystallization by annealing in N2 at 600 oC for 20hr in furnace

Fig 3.4 Step4

5. Isolation oxide deposition by PECVD ( 500nm )

Fig 3.5 Step5

6. Source and Drain region define, patterning, etching(MASK-1)

Fig 3.6 Step6

7. Source and Drain implantation with phosphorus(35kev at 5E15 cm-2)

Fig 3.7 Step7

8. Activation in N2 at 600oC for 12hr.

9. Removing Silicon oxide on gate region ( MASK-2)

Fig 3.8 Step8

10. HfLaO deposition by PVD and 500oC PDA

Fig 3.9 Step9

11. Contact hole, patterning, etching (MASK-3)

Fig 3.10 Step10

12. Photoresist deposition

Fig 3.11 Step11

13. Metal region definition ( lift-off, MASK-4 )

Fig 3.12 Step12

14. PVD-Al deposition ( 150nm )

Fig 3.13 Step13

15. Removing PR

Fig 3.13 Step14

Fig 3.14 Probe station

Fig 3.15 Agilent 4284

Fig 3.16 Agilent 4156

Chapter 4

Result & Discussion

4.1 Experimental Data Result & Discussion

The electrical characteristics of fabricated devices were measured by Agilent 4156 Precision Semiconductor Parameter Analyzer and Agilent 4284 LCR meter. The physical thickness of these high-κ films were confirm by Ellipsometer. The first three Figures (Fig 4-1

~ Fig 4-3) show C-V characteristic of Al/HfLaO/Si capacitors with La ratio from 20% ~ 40%.

From the C-V curve, we get the EOT of HfLaO is around 8.5 ~ 9.1 nm, which is the thinnest reported EOT in the application of TFTs so far. Combining the EOT with a physical thickness of 50 nm, the dielectric constant of this PVD HfLaO is about 22, which is a high value to overcome the more severe gate leakage current problem compared to MOSFETs. The normalized C-V curve of Al/HfLaO/Si capacitors different La ratio from 20% ~ 40% were shown in Fig. 4.4. It is obvious that the flatband voltage was more negative with the increase of contained La. The output characteristics (Id-Vd) of the Al/HfLaO TFTs with channel length of 10 µm are shown from Fig. 4.5 to Fig. 4.7 . The large drive current of 800 ~ 1200 µA at 5V is attractive for high-speed display ICs. The threshold voltage of our devices were extracted using the method of tangent line on the Id-Vg curve at the point of maximum transconductance (Fig 4.8 ~ Fig4.10). For each devices of La concentration 20%, 30%, 40% respectively, the

threshold voltage were 1.13V, 1V, 0.835V which is better than the threshold voltage of the device with different dielectric materials which were reported before ( Table 4.1 ). The threshold voltage decreases because that La in the dielectric makes the more negative flatband voltage . Base on the threshold voltage equation:

( )

More negative VFB makes lower threshold voltage. And in Fig 4.11 ~ Fig 4.13, we can see the sub-threshold slope of nearly 500 mV/decade, giving the good electron field-effect mobility of 30.79 cm2/Vs (for La/La+Hf = 40%) for all these devices. The good sub-threshold swing and mobility indicate a low interface trap density. The Ion / Ioff ratio of the Al/HfLaO TFT is about 106, even without performing hydrogen passivation. This good performance is related to the lower threshold voltage and the high gate-capacitance of from C-V measurements, which gives a small equivalent-oxide thickness (EOT) and a high κ value ,

And the high drive current is higher than compared to other reported thin film transistor (Table 1). It is because the Lanthanide in the high-κ layer makes the flat band voltage very lower even using aluminum as the gate electrode which work function is 4.1eV. So the data affirm our conception. Our design also provides an alternative way to create high drive current, along with existing approaches such as excimer-laser crystallization (ELC), metal-induced lateral crystallization and electric field enhanced crystallization. It shows that good uniformity is also obtained due to the furnace crystallization, in contrast with the narrow

process window and poor uniformity in ELC TFTs. The field dependence of the gate current density is showed in Fig 4.14 ~ Fig 4.16 shows a gate dielectric breakdown electric field can up to 7 MV/cm. This is high enough to drive a liquid crystal display. This high breakdown field is comparable with or better than that for PECVD TEOS oxide. This is important for achieving good dielectric reliability. It may arise from the robust quality of HfLaO film and the plasma-free process used, which does not damage the gate dielectric. Hence integrating high-κ gate dielectrics HfLaO into TFT-NMOS should not degrade the TFT device reliability, often dominated by the grain-boundary related hot-carrier degradation. The important device parameters are summarized in Table 1. The better device performance of the Al/HfLaO TFTs that compared with other structure is due to the lower threshold voltage which results from the higher capacitance density combining with the plasma-free process.

-3.0 -2.5 -2.0 -1.5 -1.0 -0.5 0.0 0.5 1.0 0.0

0.1 0.2 0.3 0.4 0.5

La/La+Hf= 20%

Capacitance

(

uF/cm2

)

Voltage (V)

Al/HfLaO/Si

Fig 4.1 C-V of Al/HfLaO/Si capacitor with La ratio of 20%

-3.0 -2.5 -2.0 -1.5 -1.0 -0.5 0.0 0.5 1.0 0.0

0.1 0.2 0.3 0.4 0.5

Al/HfLaO/Si La/La+Hf= 30%

Capacitance

(

uF/cm2

)

Voltage (V)

Fig 4.2 C-V of Al/HfLaO/Si capacitor with La ratio of 30%

-3.0 -2.5 -2.0 -1.5 -1.0 -0.5 0.0 0.5 1.0 0.0

0.1 0.2 0.3 0.4 0.5

Al/HfLaO/Si La/La+Hf= 40%

Capacitance

(

uF/cm2

)

Voltage (V)

Fig 4.3 C-V of Al/HfLaO/Si capacitor with La ratio of 40%

-3.0 -2.5 -2.0 -1.5 -1.0 -0.5 0.0 0.5 1.0 0.0

0.2 0.4 0.6 0.8 1.0

La/La+Hf= 20%

La/La+Hf= 30%

La/La+Hf= 40%

Capacitance

(

uF/cm2

)

Voltage (V)

Fig 4.4 Normalized C-V of Al/HfLaO/Si capacitor with different La ratio from 20% ~ 40%

0 1 2 3 4 5 6 0.0

0.2 0.4 0.6 0.8 1.0

VG=5 V VG=3 V VG=1 V La/La+Hf= 20%

W/L= 100 um/10 um

Drain Current (mA)

Drain Voltage (V)

Fig 4.5 Id-Vd characterisitic of Al/HfLaO/Si TFT with La ratio of 20%

0 1 2 3 4 5 6 0.0

0.2 0.4 0.6 0.8 1.0 1.2

VG=5 V VG=3 V VG=1 V La/La+Hf= 30%

W/L= 100 um/10 um

Drain Current (mA)

Drain Voltage (V)

Fig 4.6 Id-Vd characterisitic of Al/HfLaO/Si TFT with La ratio of 30%

0 1 2 3 4 5 6 0.0

0.2 0.4 0.6 0.8 1.0 1.2 1.4

La/La+Hf= 40%

W/L= 100 um/10 um

Drain Current (mA)

Drain Voltage (V)

VG=5 V VG=3 V VG=1 V

Fig 4.7 Id-Vd characterisitic of Al/HfLaO/Si TFT with La ratio of 40%

0 1 2 3 4 5

Fig 4.8 Id-Vd and transconductacne characterisitic of Al/HfLaO/Si TFT with La ratio of 20%

0 1 2 3 4 5

Fig 4.9 Id-Vd and transconductacne characterisitic of Al/HfLaO/Si TFT with La ratio of 30%

0 1 2 3 4 5

Fig 4.10 Id-Vd and transconductacne characterisitic of Al/HfLaO/Si TFT with La ratio of 40%

-2 -1 0 1 2 3 4 5 10-11

10-10 10-9 10-8 10-7 10-6 10-5

10-4 La/La+Hf= 20%

W/L= 100 um/10 um Vd = 0.1 V

Drain Current (A)

Gate Voltage (V)

Subthreshold Swing ~ 530 mV/dec On/Off ratio ~ 1.2 x 106

Fig 4.11 The low subshreshold slope of Al/HfLaO/Si TFT with La ratio of 20%

-2 -1 0 1 2 3 4 5 10-11

10-10 10-9 10-8 10-7 10-6 10-5

10-4 La/La+Hf= 30%

W/L= 100 um/10 um Vd = 0.1 V

Drain Current (A)

Gate Voltage (V)

Subthreshold Swing ~ 518 mV/dec On/Off ratio ~ 1.01 x 106

Fig 4.12 The low subshreshold slope of Al/HfLaO/Si TFT with La ratio of 30%

-2 -1 0 1 2 3 4 5 10-11

10-10 10-9 10-8 10-7 10-6 10-5

10-4 La/La+Hf= 40%

W/L= 100 um/10 um Vd = 0.1 V

Drain Current (A)

Gate Voltage (V)

Subthreshold Swing = 508 mV/dec On/Off ratio = 1.3 x 106

Fig 4.13 The low subshreshold slope of Al/HfLaO/Si TFT with La ratio of 40%

0 1 2 3 4 5 6 7 8 10-7

10-6 10-5 10-4 10-3 10-2 10-1 100 101

Al/HfLaO/Si La/La+Hf= 20%

Current Density(A/cm2 )

Electrical Field (MV/cm) Breakdown Field ~ 7 MV/cm

Fig 4.14 The breakdown voltage of Al/HfLaO/Si TFT with La ratio of 20%

0 1 2 3 4 5 6 7 8 10-7

10-6 10-5 10-4 10-3 10-2 10-1 100 101

Al/HfLaO/Si La/La+Hf= 30%

Breakdown Field ~ 6.8 MV/cm

Current Density

(

A/cm2

)

Electrical Field (MV/cm)

Fig 4.15 The breakdown voltage of Al/HfLaO/Si TFT with La ratio of 30%

0 1 2 3 4 5 6 7 8 10-7

10-6 10-5 10-4 10-3 10-2 10-1 100 101

Al/HfLaO/Si La/La+Hf= 40%

Breakdown Field ~ 6.6 MV/cm

Current Density

(

A/cm2

)

Electrical Field (MV/cm)

Fig 4.16 The breakdown voltage of Al/HfLaO/Si TFT with La ratio of 40%

Gate

electrode Aluminum Poly-Si Poly-Si Poly-Si Poly-SiGe

Vth(V) 0.835 5.6 8.14 Not

Chapter 5 Conclusion

A new high-κ dielectric TFT with HfLaO as the gate insulator structure has been

proposed and successfully fabricated. The process is simple and compatible to conventional LTPS process. Our experimental data show that the new new high-κ dielectric TFT has higher

turn-on current, on/off current ratio and excellent current saturation characteristics at high bias, compared to the conventional TFT. That is due to the high-κ value and robust quality of HfLaO film itself and the plasma-free process used, which does not damage the gate dielectric.

The new structure is therefore ideally suitable for implementing high-density and high-performance driver circuits on the glass panel for AM-LCD applications. This is because that our TFT device has lower threshold voltage, low subthreshlod slope, high field effect mobility lower leakage current, good breakdown voltage, higher turn-on current and on/off current ratio.

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Vita

姓名:黃群懿 性別:男

出生年月日:民國69年1月28日 籍貫:台北縣

住址:新竹縣新埔鎮南平里南平路349巷40號 學歷:私立亞東技術學院電子工程系

(91年9月~95年1月)

國立交通大學電機學院微電子奈米產業研發碩士班 (95年2月~97年1月)

論文題目:

低臨限電壓與高驅動電流之薄膜電晶體在金屬鋁與介電層氧化鑭鉿上之研究

Low Threshold Voltage and High Drive Current Poly-Silicon Thin Film Transistors Using Aluminum Metal Gate and HfLaO Dielectric

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