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High-efficiency metal-free organic-dye-sensitized solar cells with hierarchical

ZnO photoelectrode†

Hsin-Ming Cheng and Wen-Feng Hsieh*

Received 31st July 2009, Accepted 10th December 2009

First published as an Advance Article on the web 22nd January 2010 DOI: 10.1039/b915725e

Self-assembled ZnO secondary nanoparticles have been fabricated as an effective photoelectrode for dye-sensitized solar cells (DSCs). The hierarchical architecture, which manifested the significant light-scattering, can provide more photon harvesting. In addition, dye-molecule adsorption was sufficient due to enough internal surface area provided by the primary single nanocrystallites. Two indoline dyes, coded D149 and D205, were used as the sensitizers of ZnO DSCs with the optimal energy conversion

efficiencies of 4.95% and 5.34%, respectively, under AM 1.5 full sunlight illumination (100 mW cm2).

The enhancement of the open-circuit photovoltage (Voc) and the short-circuit photocurrent density (Jsc)

for D205-sensitized ZnO DSCs was ascribed to the effective suppression of electron recombination by extending the alkyl chain on the terminal rhodanine moiety from ethyl to octyl. Further evidence is obtained from the electrochemical impedance spectroscopy (EIS) which exhibits a longer electron lifetime for D205-sensitized ZnO DSC in comparison with the D149-sensitized one.

I.

Introduction

Dye-sensitized solar cells (DSCs) with power conversion effi-ciencies exceeding 11% have been exhibited and remain one of the most promising candidates, as they possess advantages of being flexible, inexpensive, and easier to manufacture than other

thin film solar cells.1 In DSCs, the photoelectrodes are very

important features, which include mesoporous wide-bandgap oxide semiconductor films with not only enormous internal surface area but also rapid electron injection from the lowest unoccupied molecular orbitals (LUMO) of dye molecules into the conduction band of the metal oxides. The highest solar-to-electric conversion efficiency of 11% has been achieved with films

that consist of 20 nm TiO2 nanocrystallites sensitized by

ruthenium-based dyes.1ZnO is a versatile semiconductor having

recently been reported as an alternative for DSCs because ZnO

offers a large direct band gap of 3.37 eV, which is similar to TiO2.

In addition, ZnO has very high electron mobility for its relatively

small electron effective mass as compared to TiO2.2ZnO can also

be tailored to various nanostructures, such as

nanorods/nano-wires,3 nanotubes,4 nanoflowers,5 nanosheets,6 tetrapod-like

nanopowders,7and polydispersive ZnO aggregates.8The

nano-structured ZnO can significantly enhance DSC performance by not only offering a large surface area for dye adsorption, but also direct transport pathways for photoexcited electrons. ZnO nano-architectures provide promising designs for improving the performance of the photoelectrodes in DSCs.

Utilizing sensitized dye with a high absorption coefficient is another key issue to improve the light harvesting of DSCs. Numerous metal-free organic dyes with high absorption coeffi-cients have recently been reported to act as good sensitizers for

TiO2. Ruthenium complex dyes are not suitable for

environ-mentally-friendly photovoltaic devices because they do not meet the low cost and mass production requirements needed for potentially wide applications. In particular, indoline dyes have been reported to show a highest power conversion efficiency of

Department of Photonics & Institute of Electro-Optical Engineering, National Chiao Tung University, Hsinchu, 300, Taiwan. E-mail: [email protected]; Fax: +886-3-5716631; Tel: +886-3-5712121 ext. 56316

† Electronic supplementary information (ESI) available: Micrographs; SEM and TEM images; X-ray diffraction profiles; wavelength distribution of incident monochromatic photon to current conversion efficiency spectra. See DOI: 10.1039/b915725e

Broader context

Dye-sensitized solar cells (DSCs) have been expected to be one of the most promising environmentally-friendly photovoltaic devices, as it possesses advantages of being flexible, low cost, and easier to manufacture than other brittle thin film solar cells. Design of nanostructured materials that provide sufficient light-harvesting capability and efficient electron transport becomes a key issue of

these solar cells. ZnO has been intensely sought as a replacement for the TiO2photoelectrodes in DSCs because ZnO offers similar

energy levels but higher electron mobility as compared with TiO2. Furthermore, ZnO can be easily tailored to various nanostructures

as compared to other metal oxides. Here we employ hierarchical ZnO secondary nanoparticles along with two different indoline dyes to construct a high molar extinction coefficient absorber. This concept provides effective light scattering within the photoelectrodes of DSCs, while retaining the desired specific surface area for dye-molecule adsorption. These novel hierarchical nanostructures provide a promising design for improving the performance of DSCs.

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over 9.0% using volatile electrolytes9and an efficiency of 7.2%

using nonvolatile ionic-liquid electrolytes10among organic dyes.

The indoline dyes that exhibit remarkable performance as DSCs are relatively inexpensive due to the simple preparation

proce-dures.11Recently, an indoline dye (D149) has also been utilized in

ZnO nanosheets6b and tetrapod-like ZnO nanopowders,7band

achieved the DSC performances of 4.2% and 4.9%, respectively. Accordingly, a systematic study of the characterization in indo-line-sensitized ZnO DSCs is important for both further dye molecular engineering and for photovoltaic application points of view.

In the present work, we reported that the photoanode films composed by self-assembled ZnO secondary nanoparticles provides effective light scattering within the photoelectrode films of DSCs while retaining the desired specific surface area for dye-molecule adsorption. Two indoline dyes, coded D149 and D205, were used as the sensitizers of DSCs. The effect of thickness on DSC performance will be discussed. The maximum energy conversion efficiencies of 4.95% and 5.34% were achieved on a 27 mm-thick ZnO photoelectrode film under AM 1.5 solar radiation for D149 and D205, respectively. The comparison of the electron transport property of ZnO photoelectrodes with different dyes will also be discussed based on the electrochemical impedance spectroscopy (EIS).

II.

Experiments

Preparation of ZnO colloidals and screen-printing pastes The ZnO colloidal solution was produced from zinc acetate dihydrate (99.5% Zn(OAc)2, Riedel-deHaen) in diethylene glycol (99% DEG, TEDIA), similar to what we presented exhaustively

before.12The as-synthesized solution was placed in a centrifuge

operating at 8000 rpm for 30 min. After centrifugation, the precipitation of ZnO colloids was then redispersed in ethanol via high-speed stirring for 30 min. The excess DEG solvent was then removed by a second centrifugation. The ZnO paste for screen-printing was prepared typically by mixing resultant ZnO colloids, ethyl cellulose (EC) and terpineol (anhydrous, #86480, Fluka); the detailed procedure is as follows. EC (5–15 mPas, #46070, Fluka) and EC (30–70 mPas, #46080, Fluka) were individually dissolved in ethanol to yield 10 wt% solutions. Then 12 g EC (5– 15) and 12 g EC (30–70) were added to a round bottomed rotavap flask containing 12 g ZnO colloids and 25 g terpineol. The mixture paste was dispersed in an ultrasonic bath and a rotary-evaporator (BUCHI V850) was used to remove the residual ethanol and water in the mixture. The final formulations of the ZnO pastes were made with a three-roll mill (EXAKT E50).

Cell fabrication and characterization

The DSCs consisted of many parts sandwiched together. The

photoanodes were prepared by screen-printing the 0.28 cm2ZnO

films with various thicknesses (18, 21, 27, and 32 mm) on fluorine-doped tin oxide (FTO) substrates (Nippon Sheet Glass Co. Ltd., 10 U/,, 3 mm thickness). The photoelectrodes were then

grad-ually heated under an O2flow at 350C for 30 min to remove the

organic materials in the paste. After cooling to room tempera-ture, the ZnO photoelectrodes were immersed into a solution

made of 0.3 mM D149 or D205 organic sensitizer (Chemicrea Inc.) with 0.6 mM chenodeoxycholic acid (CDCA,

Sigma-Aldrich) in an acetonitrile/tert-butyl alcohol mixture (v/v¼ 1: 1)

at 65C for 1 h. The counter electrodes were also made of NSG

FTO glass on which the nanocrystalline Pt catalysts were

deposited by decomposing from H2PtCl6at 400C for 20 min.

The internal space of the ZnO photoelectrodes and counter electrodes was separated by a 60 mm thick hot-melting spacer (Surlyn, DuPont), and was filled through a hole with volatile electrolytes which composed of 0.5 M

1,2-dimethyl-3-propyli-midazolium iodide (PMII), 0.03 M I2(Sigma-Aldrich), and 0.5 M

tert-butylpyridine (TBP, Sigma-Aldrich) in acetonitrile.

Instrumentation

The morphology and dimension of ZnO nanoparticles were characterized using a JEOL-6500 field emission scanning elec-tron microscope (FESEM) operated at 5 kV. The advanced ZnO nanostructures were analyzed using JEOL JEM-2100F field emission transmission electron microscope (FETEM) operated at 200 kV. For photocurrent–voltage (J–V) characteristics and electrochemical impedance spectroscopy (EIS) measurements, a white light source (Yamashita Denso, YSS-100A) was used to

give an irradiance of 100 mW cm2(the equivalent of one sun at

AM 1.5) on the surface of the solar cells, and the data were collected by an electrochemical analyzer (Autolab, PGSTAT30). The light power was calibrated with a set of neutral density filters and detected by a silicon photodiode (BS-520, Bunko Keiki). The action spectra of the incident monochromatic photon to current conversion efficiency (IPCE) for solar cells were measured as a function of wavelength from 400 to 900 nm using a specially

designed IPCE system ( C995, PV-measurement Inc.) for DSCs.

The optical absorbance was carried out with a Hitachi U-2800 UV-VIS spectrophotometer.

III.

Results and discussion

Hierarchical packing of the secondary ZnO nanoparticles was formed in the condensation reactions of the sol–gel process,

which was modified from the previous reports.13The spherical

shape of the secondary ZnO nanoparticles was recognized as an agglomeration of many primary single crystallites ranging from 6 to 12 nm, as shown in Fig. 1(a) and 1(b). The similar ZnO architectures have been elucidated as random lasers formed in the cavities by multiple scattering between ZnO primary

parti-cles.14The laser action could emerge for the efficient

amplifica-tion along the closed loop light-scattering paths within

a secondary ZnO nanoparticle. Recently, Cao et al.8

demon-strated that the aggregation of ZnO nanocrystallites performed was an effective approach to generate light scattering within the photoelectrode film of DSCs without using any other scattering layers. In addition, dye-molecule adsorption was sufficient due to enough internal surface area provided by the primary nano-crystallites and a maximum energy conversion efficiency of 5.4% has been achieved with utilization of ruthenium complex

cis-[RuL2(NCS)2] (L ¼ 4,40-dicarboxy-2,20-bipyridine), N3 dye.

Herein, the broad distribution of secondary nanoparticle sizes, with diameters in the range of 200–500 nm, was controlled to provide the wide range absorption of visible sun light within the

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preferable packing of the ZnO photoelectrode. Fig. 1(c) shows a schematic of the multiple scattering of light within the hierar-chical ZnO photoelectrode, and that therefore the light-traveling distance can be significantly prolonged. Fig. 1(d) also shows the corresponding optical absorption spectra of ZnO photo-electrodes with various film thicknesses. The absorption peak at 375 nm, which could be particularly identifiable from the 2 mm film, mainly results from the intrinsic exciton absorption of ZnO. However, the absorption at wavelengths of around 400–650 nm is enhanced dramatically with increasing the thickness of the ZnO photoelectrodes from 2 mm to 12 mm. The ZnO films with thicknesses above 10 mm provide light localization through significant light scattering from the highly disordered structure. The results explain the light-scattering capability of the films with different thicknesses and the formation of optical confinement through the aggregated ZnO films, which could provide more photon absorption in the visible region by the dye molecules.

The molecular structures of the indoline-based organic dyes employed in this study are depicted in Fig. 2(a). The double rhodanic acid was used as an anchor moiety for both D149 and D205. The D205 sensitizer was designed by introducing an octyl

substitute onto the terminal rhodanine ring to replace the ethyl group of D149. Fig. 2(b) shows the light absorption spectra of D149 and D205 in tert-butyl alcohol/acetonitrile (1/1) and on the 4 mm-thick ZnO photoelectrodes, respectively. The absorption spectra of D149 and D205 in solution are almost identical, revealing that the indoline dye D205 has almost the same

molecular coefficient value (68700 M1cm1at 526 nm) as D149

in tert-butyl alcohol/acetonitrile (1/1).11bThe absorption spectra

of D149 and D205 on the ZnO photoelectrodes have the broadened peaks and a blue-shift of the main absorption peak centered around 516 nm that indicate these indoline dyes have a moderate interaction between dye molecules on the ZnO surface. The red-shift of absorption peaks at low wavelength for indoline dyes on ZnO could be related to the influence of the thickness effect on the photoelectrode (see Fig. 1(d)). The blue-shift, from 530 nm (indoline dyes in the solution) to 516 nm (indoline dyes on ZnO films), of the main absorption peak could be addressed as a hypsochromic shift due to H-aggregation. The observation is different from the previous reports concerning the

indoline dye on TiO2.9b, 10,11The origin is mainly attributed to the

formation of a bidentate complex between the carboxylate and

the polar zinc oxide surface.15However, further investigation on

Fig. 1 (a and b) The FESEM and TEM images for the self-assembled ZnO secondary nanoparticles, respectively. (c) The schematic multiple scattering of light within the hierarchical ZnO photoelectrode composed by self-assembled ZnO secondary nanoparticles. (d) The corresponding optical absorption spectra of ZnO photoelectrodes with various film thicknesses, from 2mm to 12 mm.

Fig. 2 (a) Molecular structures of indoline D149 and D205 dyes. (b) Absorption spectra of D149 and D205 dyes in tert-butyl alcohol/aceto-nitrile (1/1) solution and on the 4 mm-thick ZnO photoelectrodes, respectively.

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the interactions of dye aggregation are presently being analyzed to lead to better understanding of the dynamics of DSCs.

In order to improve the DSC performance, optimization of the thickness of the ZnO photoelectrode is necessary because the

photovoltaic characteristics exhibit significant variation

depending on the thickness. Fig. 3 shows the variations in the photovoltaic characteristics of DSCs depending on the thickness of the indoline dye-sensitized hierarchical ZnO photoelectrode.

The open-circuit photovoltage (Voc) decreased linearly with the

increase in ZnO film thickness (Fig. 3a). Increasing the thickness

leads to increasing the non-excited area, which lowers Vocfurther

after averaging the electron density in the non-excited area. On the contrary, the short-circuit photocurrent density (Jsc) for DSCs using both indoline dyes increases monotonically with increasing ZnO film thickness (Fig. 3b), as a result of enlarged

dye loading. In addition, Vocand Jscfor D205-sensitized ZnO

DSCs are higher than D149-sensitized ones. This observation can be ascribed to the effective suppression of electron

recom-bination between I3 and electrons injected in the

photo-electrodes by extending the alkyl chain on the terminal rhodanine

moiety from ethyl to octyl.16Further examination will be later

described via the electron transport analysis. The fill factor (FF) for D205-sensitized ZnO DSCs is slightly lower than that of D149-sensitized ZnO DSCs, which is rationalized in terms of the

series resistance of the DSC: the higher Jsc values end up with

lower FF values. Although Voc decreases with the ZnO film

thickness, this loss of Vocis compensated by a gain in Jscand

consequently the maximum energy conversion efficiencies (h) of 4.95% and 5.34% were achieved for D149- and D205-sensitized ZnO DSCs, respectively, with a 27 mm-thick ZnO photoelectrode film under AM 1.5 solar radiation. It should be noted that the influence of the thickness effect on the performance of DSCs utilizing secondary ZnO nanoparticles is relatively small in comparison with utilizing tetrapod-like ZnO nanoparticles in our

previous report.7bA possible explanation for this is ascribed to

the sufficient light-harvesting capability of these hierarchical ZnO architectures when even quite thin photoelectrodes are applied.

Fig. 4(a) shows the detailed comparison of photocurrent– voltage (J–V) characteristics for solar cells constructed using 27 mm-thick ZnO photoelectrode films and these two different indoline dyes under AM 1.5 full sunlight illumination

(100 mW cm2) and in the dark. For D205 uptake, the spectrum

reveals Voc¼ 653 mV, Jsc¼ 12.17 mA cm2, FF,¼ 0.67, and h ¼

5.34%. For comparison, the spectrum of D149 uptake reveals Voc

¼ 641 mV, Jsc¼ 10.94 mA cm2, FF¼ 0.7, and h ¼ 4.95%. The

curves of dark current also indicated that D205-sensitized ZnO

DSC has a slightly lower onset potential for the reduction of I3

than D149-sensitized ZnO DSC. The lower dark current could also be rationalized in terms of a negative shift in the conduction band edge of ZnO caused by the adsorption of D205 dye. Fig. 4(b) displays the wavelength distribution of the incident monochromatic photon to current conversion efficiency (IPCE) spectra of DSCs. Because of the UV cut-off effect caused by the thick glass substrate, the spectra at under 400 nm are deterio-rated. However, the photocurrents at the peak at approximately 367 nm can still be detected and is due to direct light harvesting

Fig. 3 Relationship between photovoltaic characteristics and photo-electrode thickness of ZnO DSCs. Red circles and blue squares represent D149- and D205-sensitized DSCs, respectively. (a) Open-circuit photo-voltage, Voc; (b) Short-circuit photocurrent density, Jsc; (c) Fill factor,

FF; and (d) photopower energy conversion efficiency, h. The solid lines are plotted to guide the eyes.

Fig. 4 Photovoltaic characteristics of DSCs with 27 mm-thick ZnO photoelectrodes and two different indoline dyes: (a) photocurrent– voltage (J–V) curves for D149- and D205-sensitized DSCs with AM 1.5 illumination and in the dark, respectively. (b) photocurrent action spectra of D149- and D205-sensitized DSCs, respectively.

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by the ZnO semiconductor. The IPCE obtained for the D205-sensitized ZnO DSC is higher than that of the D149-D205-sensitized one in the visible-wavelength (400–700 nm) region. The evidence

of the improvement in the IPCE further confirms the higher Jsc

for the D205-sensitized ZnO DSC as compared with the D149-sensitized ZnO DSC. The superior performance for D205 dye uptake is attributed to extending the length of the alkyl chain on the indoline sensitizer. In general, the current density for DSCs is determined by the initial number of photogenerated carriers, the electron injection efficiency from dye molecules to semi-conductor, and the recombination rate between the injected electrons and oxidized dye or redox species in the electrolyte. Based on the assumption of the same injection efficiency and dye loading for the given ZnO DSCs systems, it is reasonable that the photocurrent density may be directly affected by the variation in the electron recombination rate. The amphiphilic nature of D205 may assist the formation of a self-assembled dye monolayer that prevents the recapture of the photoinjected electrons by the triiodide ions within the electrolyte, consequently resulting in

a higher Vocand Jsc.10

The effects of the different dyes on the electron transport of the interfaces in the DSCs can be further investigated with aid of the electrochemical impedance spectroscopy (EIS) study. Adequate physical models and equivalent circuits have been proposed and widely applied to analyze the electron transport in photo-electrodes and recombination between the photoelectrode and

electrolyte interface in the DSC.17 The Nyquist plots of the

impedance data for D149-, and D205-sensitized ZnO DSCs were performed by applying a 10 mV ac signal over the frequency

range of 102–105Hz under illumination at the applied bias of

Voc, as shown in Fig. 5. The Nyquist plots in Fig. 5(a) show the

radius of the middle semicircle, which belongs to D205-sensitized ZnO DSCs, is larger than D149-sensitized ZnO DSCs, indicating that the electron recombination resistance is enlarged from D149 to D205. In addition, from the Bode phase plot in Fig. 5(b), the mid-frequency peak apparently shifts to a lower frequency, corresponding to an increase of the electron lifetime (s) for D205-sensitized ZnO DSCs. The electron lifetime can also be extracted from the angular frequency (umin) at the mid-frequency peak in

the Bode phase plot using s¼ 1/umin, and was derived to be 12.8

and 15.3 ms for D149- and D205-sensitized ZnO DSCs, respec-tively. The increase in electron lifetime supports more effective suppression of the back reaction of the injected electrons with the

I3in the electrolyte by means of extending the length of alkyl

chain on the indoline sensitizer, which leads to the improvement in the photocurrent and photovoltage and to the substantial enhancement of the device efficiency. The low- and high-frequency peaks observed in the Bode plots correspond to triiodide diffusion in the electrolyte and charge transfer at the counter electrode, respectively. There are no significant changes of low- and high-frequency peaks observed in the Bode plots implying that no unexpected reaction had occurred within the electrolyte and the counter electrode through the octyl substi-tution of indoline dye.

Comparative experiments reported on metal-free indoline dyes emphasize the importance of improving the photovoltaic performance by suitable molecular engineering. The unambig-uous enhancement of photopower-conversion efficiency was achieved by extending the length of alkyl chain on the indoline

sensitizer with the hierarchical photoelectrode composed by aggregated ZnO secondary nanoparticles. Although the

effi-ciency of ZnO DSC cannot compete with TiO2 DSC systems

presently, we hope these investigations could shed light on the development of organic sensitizers and can be used in the ZnO nanostructure optimization for the proposed solar cell applica-tions.

IV.

Conclusion

In summary, self-assembled ZnO secondary nanoparticles have been demonstrated as an effective photoelectrode within DSCs which retain the desired specific surface area for dye-molecule adsorption and sufficient light-harvesting from prolonged light traveling. D149 and D205 indoline dyes were used as the sensi-tizers of ZnO DSCs. The optimized energy conversion efficien-cies of 4.95% and 5.34% were achieved on 27 mm-thick ZnO photoelectrode films under AM 1.5 solar radiation, for D149 and

D205, respectively. The enhancement of Vocand Jscfor

D205-sensitized ZnO DSCs is ascribed to the effective suppression of electron recombination by extending the alkyl chain on the terminal rhodanine moiety from ethyl to octyl. The results of the comparison of the electron transport property is further confirmed by the electrochemical impedance spectroscopy (EIS) that demonstrates electron lifetimes of 12.8 and 15.3 ms for D149- and D205-sensitized ZnO DSCs, respectively. Thus, the hybrid system of hierarchical ZnO architecture and metal-free indoline sensitizer represents an alternative candidate with regard to high-performance DSCs.

Fig. 5 Impedance spectra: (a) Nyquist plots, and (b) Bode phase plots of D149- and D205-sensitized DSCs performed under illumination at the applied bias of Voc.

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Acknowledgements

Authors acknowledge PVTC/ITRI for facilities support and financial support from the National Science Council (NSC) of Taiwan (Project No. NSC-96-2628-M-009-001-MY3) and from MCL/ITRI (Project No. 8301XSY4X1).

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數據

Fig. 2 (a) Molecular structures of indoline D149 and D205 dyes. (b) Absorption spectra of D149 and D205 dyes in tert-butyl  alcohol/aceto-nitrile (1/1) solution and on the 4 mm-thick ZnO photoelectrodes, respectively.
Fig. 4 Photovoltaic characteristics of DSCs with 27 mm-thick ZnO photoelectrodes and two different indoline dyes: (a) photocurrent– voltage (J–V) curves for D149- and D205-sensitized DSCs with AM 1.5 illumination and in the dark, respectively
Fig. 5 Impedance spectra: (a) Nyquist plots, and (b) Bode phase plots of D149- and D205-sensitized DSCs performed under illumination at the applied bias of V oc .

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