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Systematical Study of Reliability Issues in Plasma-Nitrided and Thermally Nitrided Oxides for Advanced Dual-Gate Oxide

PMOSFETs

4-1 Introduction

As IC technology enters sub- m dual  -gate ultra-large-scale integration (ULSI) generation,

nitrogen atoms are incorporated into silicon dioxide to block an undesirable boron penetration

from a P+ poly-gate electrode of a p-channel metal-oxide-semiconductor field-effect transistor

(PMOSFET) [1-3]. Even for cutting-edge 65 nm complementary metal-oxide-semiconductor

(CMOS) technology, nitrided oxide is still a key gate dielectric material for achieving a high

device performance for both general and low-power applications [4-6]. On the other hand,

devices feature dual gate oxide (DGO) processes in which thin oxide is used for core and

logic circuits and thick oxide is used for input/output (I/O) and analog circuits, owing to the

decreasing size and increasing number of system-on-chip applications. Consequently,

reliability issues, such as negative-bias temperature instability (NBTI) [7-8, 20-21] and

hot-carrier injection (HCI) [9-11], that could induce threshold voltage shift and performance

degradation in DGO PMOSFETs become a serious concern for realizing highly reliable

the gate oxide should be optimized since excessive nitrogen at the interface may induce

interface traps, resulting in a reduced channel carrier mobility [12] and a degraded reliability

[13].

In this study, the impacts of NBTI and HCI on core and I/O PMOSFETs between devices

with plasma nitrided oxide (PNO) and devices with thermally nitrided oxide (TNO) were

compared systematically. The mobility and constant overdrive current of the PMOSFETs

fabricated using PNO as a gate oxide material are about 30% and 23% higher than those of

the devices fabricated using TNO, respectively. The core PMOSFETs fabricated using PNO

show a better NBTI and HCI immunity than those fabricated using TNO owing to the lower

nitrogen concentration at the SiO2/Si-substrate interface. However, the I/O PMOSFETs

fabricated using PNO show a higher HCI-induced degradation rate because of a higher oxide

bulk trap density but a better NBTI than the devices fabricated using TNO at a normal

stressed bias due to a low interface trap density.

4-2 Experiment

PMOS devices were fabricated by state-of-the-art 300 mm wafer foundry technology.

Shallow trench isolation (STI) was performed for devices isolation followed by super-steep

retrograde well formation. After channel implantation, a DGO process was performed with

different gate oxide thicknesses for low-power core and I/O devices. Following the thermal

base oxide growth, plasma nitridation post annealing and poly-silicon deposition steps were

clustered together. The thermally nitrided oxide fabricated by exposing the oxide films to pure

ammonia (NH3) at an atmospheric pressure and high temperatures was used and compared

with plasma nitrided oxide. After lightly-doped drain (LDD) and pocket implantation,

tetraethoxysilane (TEOS) liner and low-temperature silicon nitride were processed in

sequence to form a sidewall spacer. The fabrication of a heavily doped source/drain junction

by BF2 implantation was followed by rapid thermal annealing (RTA) and NiSi self-aligned

silicidation.

Electrical characterizations, which included high-frequency capacitance-voltage (C-V) and

current-voltage (I-V) curves and reliability tests, were performed using a Cascade probe

station S-300, HP4156, and HP4284 system. Charge-pumping current measurements were

also performed to extract the generation of interface states. NBTI stress tests were performed

using a temperature-regulated hot chuck at 125°C, whereas HCI stress tests were performed

under various with varied Vg = Vd stress bias conditions at room temperature.

4-3 Result and Discussions

4-3-1 Material analysis and device performance of PNO and TNO PMOSFETs

Figure 4-1 shows a schematic illustration of nitrided oxide formation processes for both

PNO and TNO. After base oxide growth, PNO and TNO were formed using nitrogen plasma

and NH3 gas, respectively. The high-frequency C-V comparison between the TNO and PNO

of core (1 MHz) and I/O (100 kHz) PMOS devices is shown in Fig. 4-2. The capacitance

equivalent thicknesses measured in the inversion region of C-V (Tox_inv) are about 2.8 and

5.5 nm for low-power core and I/O PMOS devices respectively, for both PNO and TNO

devices. The flat-band voltage difference between PNO and TNO I/O PMOSFETs is about

100mV.

Figure 4-3 shows the nitrogen concentration profiles of PNO and TNO for core devices

analyzed by angle-resolved X-ray photoelectron spectroscopy (ARXPS). From the nitrogen

concentration distribution, it is observed that, unlike TNO that incorporates a high amount of

nitrogen into the SiO2/sub-Si interface [14-16], PNO increases the concentration of nitrogen

near the polycrystalline silicon (poly-Si)/SiO2 interface. The normalized transconductance

(Gm) of core PMOSFET devices as a function of gate overdrive voltage (Vg-Vth) is illustrated

in the inset in Fig. 4-3. From the result, one observes that the hole mobility of PNO is always

higher than that of TNO from a low field to a high field. The peak mobility is 31% higher for

PNO devices. The degradation of the carrier mobility of TNO is attributed to the high

interface trap density at the TNO SiO2/sub-Si interface and/or the enhancement of coulomb

scattering caused by a high nitrogen concentration [17-18]. Consequently, PMOSFET devices

with PNO exhibit a higher driving current than those with TNO. The electrical Id-Vd

characteristics of the PNO and TNO core PMOSFETs are plotted in Fig. 4-4. As a result of the

low nitrogen incorporation into the oxide interface that induced a high mobility in the channel

region, PNO devices exhibit a 23% higher drive current than TNO devices at Vg -Vt = -1.2 V.

4-3-2 NBTI and HCI comparison between PNO and TNO

To study the effects of interface trap density on the NBTI reliability of TNO and PNO

PMOSFETs, a fixed base level charge pumping current measurement, in which a pulse with a

high state voltage is fixed and a varying pulse low base level voltage is applied to the gate,

was performed [19]. Figure 4-5 shows the charge pumping currents of PNO and TNO core

PMOSFETs measured before and after a NBTI 4095 s stress at Vg = -2.5V at 125°C. Note that

in order to remove the leakage current component during the charge pumping measurement,

an incremental frequency charge pumping (IFCP) method [20], in which a correct charge

pumping current is calculated by testing two charge pumping curves at different frequencies,

was used. Both TNO and PNO devices show increasing charge-pumping currents after NBTI

stressing, indicating an enhanced interface trap generation, particularly for TNO PMOSFETs.

Compared with the fresh devices, the increases in charge pumping current after 4095 s NBTI

stressing are 2.86 x 10-10 and 1.99 x 10-10 A for TNO and PNO, respectively. The calculated

interface traps generation (ΔNit) and drain drive current degradation rate obtained by

identical NBTI stress processed are plotted for both core TNO and PNO PMOSFETs, as

depicted in Fig. 4-6. As observed from Fig. 4-6, not only the drain current degradation rate but

also the time dependence of interface trap generation follows a fractional power-law curve,

which is in agreement with the previous literature [15]. Plasma nitridation suppresses the

NBTI-induced drain current degradation. The amount of generated interface traps is lower for

PNO than that of TNO, which is attributed to the low nitrogen concentration at the oxide

interface. In addition, due to the superior capability of nitrogen plasma nitridation to pile up a

high nitrogen concentration at the poly-Si/SiO2 interface, which effectively blocks the

penetration of boron to the SiO2/sub-Si interface, TNO is also more vulnerable to

boron-induced interface trap generation than PNO [21].

Figure 4-7(a) shows the time dependences of the threshold voltage degradation under

various NBTI stress voltages for Core TNO and PNO devices. It is apparent thatΔVth obeys a

power-law dependence on stress time, as given by

ΔVth ∝ t n , (eq. 4-1)

where the exponent value n is found to be 0.25 for both TNO and PNO Core PMOSFETs. A

similar exponent value has been recently reported, generally proving that this time

dependence is due to the diffusion of hydrogen or hydrogen-related species in a

diffusion-controlled electrochemical reaction model [22-23]. For PNO devices, the threshold

voltage degradation by NBTI stress is lower than that for TNO devices under various stress

voltages. To compare with core devices in Fig. 4-7(a), NBTI-induced threshold voltage

degradation as a function of stress time for thick TNO and PNO I/O PMOSFETs are shown in

Fig. 4-7(b). The threshold voltage degradation for both TNO and PNO I/O devices are similar

to that for thin nitrided oxide, indicating the power-law dependence and the PNO immunity to

NBTI that is higher than the TNO immunity under various stress voltages in the range from

-3.5 to -4.5 V.

Although the mean free path of holes in silicon is only about one-half of electrons, the

hot-carrier-induced degradation of PMOSFETs has been critical as that of NMOSFETs.

Figure 4-8(a) illustrates the time dependences of the threshold voltage degradation under

various HCI stress voltages for Core TNO and PNO PMOSFETs at room temperature. Note

that the HCI stress-bias conditions we used hereafter are all for Vg = Vd since the positive

oxide charge generation by hot holes injected into oxide is the most significant mechanism for

deep-submicro-PMOSFETs with nitrided oxide [10]. The HCI-induced threshold voltage

degradation of TNO and PNO Core PMOSFETs follows the power law dependence [eq. (4-1)],

and in the bias range from -2.2 to -2.5 V, the threshold voltage degradation of PNO devices is

always lower than that of TNO devices. The time dependences of the threshold voltage

degradation under various HCI stress voltages from Vg = Vd = -3.5 to - 4.5 V for I/O devices

are shown in Fig.4- 8(b). Although the initial threshold voltage shift of TNO PMOSFETs is

higher than that of PNO PMOSFETs under the same bias conditions, the PNO PMOSFETs

show a markedly higher degradation rate than the TNO PMOSFETs. At an electric oxide field

higher than those mentioned above such as Vg = Vd = -4.5 V, the threshold voltage

degradation of the PNO devices is higher than that of the TNO devices. We will discuss this

result more detail in next section.

4-3-3 Mechanism

Figure 4-9 shows the schematic illustration of the degradation mechanisms at NBTI and HCI stresses for core and I/O PMOSFETs with TNO and PNO, respectively. The exponent

value in eq. (4-1) for the NBTI power law dependence is found to be 0.25 for both TNO and

PNO core devices. This implies that the initial degraded value is strongly dependent on the

number of interface traps for the NBTI of core thin nitrided oxide. On the other hand, for core

PMOSFETs, TNO [Fig. 4-9(a)] shows a higher initial NBTI-induced degradation than PNO

[Fig. 4-9(b)]. This can be attributed to the higher interface trap generation due to the higher

nitrogen concentration at the SiO2/sub-Si interface. In addition, for thick I/O oxide, the

location where the interface traps and fixed positive oxide charges generated at NBTI “static”

stress is relatively near the SiO2/Sub-Si interface; therefore, for the NBTI reliability issue, the

oxide interface quality is markedly more important for thick I/O oxide. This is the reason that

the NBTI-induced degradation of I/O PNO devices [Fig. 4-9(d)] is always lower than that of

I/O TNO devices [Fig. 4-9(c)] under the stress bias conditions in this study.

The degradation mechanism of HCI is different from NBTI. For HCI stress at Vg = Vd,

holes exhibit a high energy owing to impact ionization and are injected into gate oxide

directly. In addition to the interface traps, the oxide bulk traps (Not) are also an important

factor of HCI-induced degradation. However, for thin oxide whose thickness is smaller than 3

nm, the effect of the oxide bulk traps is insignificant and the interface traps are a predominant

factor. For this reason, the core PMOSFETs with TNO show a higher initial degraded value

than the core PMOSFETs with PNO owing to a higher nitrogen concentration at the oxide

interface, but the exponent values for the degradation rate at HCI stress are similar for the

TNO and PNO Core devices. In contrast, for I/O devices with Tox_inv of 5.5 nm, the

plasma-induced oxide traps in the oxide bulk of PNO, when hot holes are injected into oxide,

have a higher probability to be captured, forming charged oxide defects, than those in the

oxide bulk of TNO. Although the initial degraded value of PNO at HCI stress is smaller than

that of TNO owing to the lower number of interface traps, PNO I/O devices show a markedly

higher degradation rate (higher exponent value of power law dependence) owing to a higher

number of oxide traps, which are induced by plasma implantation.

To prove this mechanism, the charge trapping characteristics were measured and are shown

in Fig. 4-10. The normalized gate current density during Fowler-Nordheim (FN) stress at an

electric field of about 10 MV/cm is plotted versus stress time for large-area PMOS capacitors

with core and I/O TNO and PNO, respectively. The normalized gate current density is defined

as (Jg – Jg0) / Jg0, where Jg0 is the initial gate current density of the devices and Jg is the gate

current density after FN stress. As observed, for 5.5-nm-thick I/O oxide, the normalized gate

leakage current density increases with stress time for both TNO and PNO PMOS devices,

whereas PNO shows a higher rate of Jg increase than TNO. This result indicates that for thick

I/O nitride oxide, there are more oxide defect traps in the oxide bulk of PNO, causing a higher

number of holes trapped than in that of TNO. For the thin oxide of core devices, the Jg

increases at constant voltage stress are lower than 1% and are negligible for both TNO and

PNO capacitors. These should be due to the elimination of oxide traps and direct tunneling

being the dominate mechanism for thin oxide. Furthermore, Figure 4-11 shows the electrical

stress-induced leakage current (SILC) phenomena before and after a constant gate bias stress

of 5.5V as functions of positive gate voltages of the TNO and PNO I/O capacitors. From the

evolution of the Jg characteristics during stress, it is observed that PNO exhibits a larger SILC

increase than TNO. Since the SILC has been explained to be due to a trap-assisted tunneling

mechanism occurring in bulk oxide defects [24], the larger SILC of PNO indicates a higher

oxide trap defect density, which is consistent to the proposed mechanism in Fig. 4-9.

The results of this work are summarized in Table 4-1. Owing to a lower interface trap

density, PNO shows higher immunities to HCI and NBTI for core devices and a higher NBTI

immunity for I/O devices when compared with TNO. However, due to the higher oxide trap

density in thick I/O devices for PNO, PNO shows a higher HCI-induced degradation rate than

TNO.

4-4 Summary

In this study, we have performed a systematical investigation of reliability issues, such as

NBTI and HCI, for core and I/O PMOSFETs with TNO and PNO. As a result, the devices

with TNO exhibit a lower NBTI immunity owing to the higher nitrogen concentration at the

SiO2/sub-Si interface than those with PNO, generating more interface traps during NBTI

stress. In contrast, for HCI under the stress conditions of hot-hole injection, bulk oxide traps

are an important factor for device degradation. For thick I/O devices, plasma induces more

oxide traps in the bulk oxide of PNO and HCI induced a higher degradation rate than those for

TNO devices. However, for an oxide thickness smaller than 3 nm in core devices, the effects

of the oxide traps are negligible and interface traps are a predominant factor. This makes Core

PMOSFETs with PNO have a higher immunity to HCI than those with TNO.

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