• 沒有找到結果。

Preparation of organic/inorganic hybrid nanocomposites by ultraviolet irradiation and their packaging applications for organic optoelectronic devices

N/A
N/A
Protected

Academic year: 2021

Share "Preparation of organic/inorganic hybrid nanocomposites by ultraviolet irradiation and their packaging applications for organic optoelectronic devices"

Copied!
10
0
0

加載中.... (立即查看全文)

全文

(1)

Applied

Surface

Science

j o ur na l ho me p age :w w w . e l s e v i e r . c o m / l o c a t e / a p s u s c

Preparation

of

organic/inorganic

hybrid

nanocomposites

by

ultraviolet

irradiation

and

their

packaging

applications

for

organic

optoelectronic

devices

Ming-Hua

Chung

a,∗

,

Jian-Shian

Lin

b

,

Tsung-Eong

Hsieh

a

,

Nien-Po

Chen

b

,

Fuh-Shyang

Juang

c

,

Chen-Ming

Chen

d

,

Lung-Chang

Liu

d

aDepartmentofMaterialsScienceandEngineering,NationalChiao-TungUniversity,Hsinchu300,Taiwan,ROC bDepartmentofElectro-OpticalEngineering,YuanzeUniversity,Taoyuan320,Taiwan,ROC

cInstituteofElectro-OpticalandMaterialsScience,NationalFormosaUniversity,Huwei,Yunlin63208,Taiwan,ROC dMaterialandChemicalResearchLaboratories,IndustrialTechnologyResearchInstitute,Hsinchu30011,Taiwan,ROC

a

r

t

i

c

l

e

i

n

f

o

Articlehistory: Received13April2011

Receivedinrevisedform27May2011 Accepted28May2011

Available online 21 June 2011 Keywords:

Organiclightemittingdiode Lifetime

Package Organicsolarcell Optoelectronicdevice

a

b

s

t

r

a

c

t

Byultraviolet(UV)-assisted syntheticprocedure,we havesuccessfullypreparedseveralUVcurable organic/inorganichybridnanocompositeswithexcellentgasbarriercapabilities,moderatehardness,and goodadhesivestrength.Theexperimentalresultsrevealthatthephysicalpropertiesofnanocomposites dependontheirchemicalstructures.Therefore,introductionofsiliconeandpolyurethane(PU)intothe Acrylicsbackbonedramaticallyraisestheadhesivestrengthaswellasrefractiveindexandlowersthe gaspenetration.Furthermore,wehavealsoappliedlab-madenanocompositegfortheencapsulationof organicoptoelectronicdevicessuchasOLEDs,flexibleOLEDs,andorganicsolarcells.Withthepackage oflab-madenanocompositeg,theorganicoptoelectronicdeviceseffectivelyresisttheentryofmoisture andoxygenintheair,extendingthelifetimes.

© 2011 Elsevier B.V. All rights reserved.

1. Introduction

Organic/inorganichybridnanocomposites,composedoforganic polymermatrices(e.g.acrylics,epoxy,andsilicone)andinorganic nano-fillers (e.g.silica (SiO2), titaniumoxide (TiO2), zinc oxide

(ZnO), and alumina (Al2O3)) [1], have recently attracted much

attentionbecauseoftheirmiscellaneousapplicationssuchasfuel cells[2],nonlinearoptics[3],lithiumbatteries[4],gassensors[5], flameretarding[6],photochromism[7],andsoon.Sincetheycan resisttheentryofmoistureandoxygenintheair,theyhavealso utilizedinthepreservationofbeveragesandfood[8].Althoughthe literaturesaboutthepromotionoflifetimesfortheencapsulation ofelectronicdeviceswithmetalsorglasscanshavebeenreported [9–11],theprocessofpackageisexpensiveandcomplicated. Nowa-days,mostoptoelectronicdevicesareencapsulatedwithinorganic materials(e.g.SiO2,Al2O3,etc.)[12],polymers(e.g.polyacrylics,

PET, poly(p-xylylene), etc.) [13,14]and theircombinations (i.e. organic/inorganichybridcomposites)[15]owingtotheadvantage ofsmallerformfactors,lowcost,andimprovedmanufacturability [16].Withthegasresistanceoforganic/inorganichybrid nanocom-posites,thelifetimesofoptoelectronicdevicescanbeeffectively

∗ Correspondingauthor.Tel.:+88635732475;fax:+88635732347. E-mailaddress:[email protected](M.-H.Chung).

prolongedbecauseoxygenandmoistureintheatmospherecause thecorrosionfororganiclayers,metalelectrodes,andother mate-rialsofdevices[17,18].However,theconventionalprocessesfor thesynthesesoforganic/inorganichybridnanocompositesaretime andenergy-consuming.

In this paper, we have rapidly synthesized several organic/inorganichybrid nanocompositeswithultraviolet (UV)-assisted polymerization and then investigated their physical properties. Because they possess excellent adhesive strength, moderatehardness,andgoodtransparencies,wehavealsoapplied them forthepackage of organicoptoelectronicdevices suchas organiclightemittingdiodes(OLEDs),flexibleOLEDs,andorganic solarcells.Theexperimentalresultsmanifestthatthelifetimesof organicoptoelectronic devices dramatically raise and lab-made organic/inorganic hybrid nanocomposites exhibit excellent gas barriercapability.

2. Experimental

2.1. Materials

Allofmonomers(Fig.1),photoinitiators(Fig.2),organic mate-rials for electronic devices (Fig. 3), solvents, and fillers (silica; 30–100nm)usedintheexperimentwerepurchasedfromAldrich Co.andusedwithoutfurtherpurification.

0169-4332/$–seefrontmatter © 2011 Elsevier B.V. All rights reserved. doi:10.1016/j.apsusc.2011.05.117

(2)

Fig.1. Monomersforlab-madeorganic/inorganichybridnanocomposites.

2.2. PreparationofUV-curableorganic/inorganichybrid nanocomposites

2.2.1. Preparationofnanocompositea(Scheme1)

Benzyl methacrylate (BZMA; 117g), methyl methacrylate (MAA;86g),2-hydroxyethylmethacrylate(2-HEMA;130g),silica (39g),andI-184(6g)weremechanicallystirredandirradiatedbya UVlamp(EntelaUVP;100W)atroomtemperaturefor20min.Then nanocompositeawasobtained.Thedataforweight-average molec-ularweight(Mw),number-averagemolecularweight(Mn),Mw/Mn

ratio,andviscosityofnanocompositeaweretabulatedinTable1. 2.2.2. Preparationofnanocompositeb,c,andd(Schemes2–4)

PU/Acrylicsa(333g),silica(39g),I-184(2g),andI-369(4g) weremechanicallystirred and irradiatedbya UV lamp(Entela

Fig.2.Photoinitiatorsforlab-madeorganic/inorganichybridnanocomposites.

UVP;100W)atroomtemperaturefor20min.Then nanocompos-itebwasobtained.Withthesameamountsofmonomers,fillers, andphotoinitiators,nanocompositecanddweresynthesizedby thesimilarprocedure.Inaddition,theirviscositiesandmolecular weightsweretabulatedinTable1.

2.2.3. Preparationofnanocompositee(Scheme5)

Siliconea (333g), silica (39g), I-184 (3g), I-369 (1.5g), and I-ITX (1.5g) were mechanically stirred and irradiated by a UV lamp(EntelaUVP;100W)atroomtemperaturefor20min.Then nanocompositeewasobtained.AsshowninTable1,itsviscosity andmolecularweightweredescribed.

2.2.4. Preparationofnanocompositef(Scheme6)

Siliconea(166.5g),2-HEMA(166.5g),silica(39g),I-184(3g), I-369(1.5g),andI-ITX(1.5g)weremechanicallystirredand irra-diatedbyaUVlamp(EntelaUVP;100W)atroomtemperaturefor 20min.Thennanocompositefwasobtained.Moreover,itsviscosity andmolecularweightwerelistedinTable1.

2.2.5. Preparationofnanocompositeg(Scheme7)

Siliconea(166.5g),PU/Acrylicsb(166.5g),silica(39g),I-184 (2.7g),I-369(1.35g),I-ITX(1.35g),andI-127(0.6g)were mechan-icallystirredandirradiatedbyaUVlamp(EntelaUVP;100W)at roomtemperaturefor20min.Thennanocompositegwasobtained. AsmanifestedinTable1,itsmolecularweightandviscositywere described.

Table1

Thedataforviscosityandmolecularweightoflab-madeorganic/inorganichybrid nanocomposites. Nanocomposite Viscosity(cps) Mw Mn Mw/Mn a 15,100 233,100 113,300 2.06 b 8600 123,100 66,100 1.86 c 23,200 275,000 138,400 1.99 d 22,800 262,000 125,400 2.09 e 6900 73,700 43,200 1.71 f 8800 103,100 56,700 1.82 g 12,400 118,600 62,800 1.89 h 10,700 93,200 48,600 1.92

(3)

Al O O N O N

Alq

3

BCP

mCP

Firpic

Os

TAPC

DMPDI MgPc

N N

N

N

Os

P

N

N

N

P

N

N

N

N

CF

3

C

F

3

N

Ir

N

N

F

F

F

F

O

O

N

N

N

N

N

O

O

O

O

N N N N N N N N Mg

(4)

O C O C C CH3

+

C OH O C C CH3

+

C O OH O C C CH3 z OH O O C y x O OH C CH3 C C O O C C C CH3 CH 3 C C

UV (100

W, 20 min), R.T.

I-

184

, silica

BZMA MAA 2-HEMA

nanocomposite a

Scheme1. Synthesisofnanocompositea.

nanocomposite b

PU/Acrylics a UV (100W, 20 min), R.T.

I-184, I-369, silica

Cl NH O C O (CH2)6 (CH2)6 Cl n O O C CH2 CH H O O C O OCN

Scheme2. Synthesisofnanocompositeb.

I-184, I-369, silica UV (100W, 20 min), R.T. PU/Acrylics b O O C (CH2)6 O CO H NH O O C O (CH2)6 OCN R CH CH2 C O O O C O CH CH2 m n R: NHCO O (CH2)6 NH CO O (CH2)6 nanocomposite c

(5)

OCN O C O O N H H CO O C O O R CH CH2 C O O O C O m n R: NHCO O NH CO O (CH2)6 (CH2)6 (CH2)6

I-184, I-369, silica UV (100W, 20 min), R.T.

nanocomposite d PU/Acrylics c

Scheme4. Synthesisofnanocomposited.

Si OCH3 OCH3 OCH3 (CH2)3 O C O C C CH3 H2 C CH3 CH2 C O O (CH2)3 Si OCH3 OCH3 O C H3 n UV (100W, 20 min), R.T.

I-184, I-369, I-ITX, silica

Silicone a

nanocomposite e

Scheme5.Synthesisofnanocompositee.

Si OCH3 OCH3 OCH3 (CH2)3 O C O C C CH3 H2 UV (100W, 20 min), R.T. I-184, I-369, I-ITX, silica Silicone a nanocomposite f 2-HEMA CH3 C C O C O OH OH C O O m CH2 CH3 C n H3CO OCH3 OCH3 Si (CH2)3 O O C CH2 CH3 C +

(6)

Si OCH3 OCH3 OCH3 (CH2)3 O C O C C CH3 H2 UV (100W, 20 min), R.T. I-184, I-369, I-ITX, I-127, silica

Silicone a PU/Acrylics b + R R O O C O CO H NH O O C O OCN n x CO OCH3 OCH3 Si (CH2)3 O O C CH2 CH3 C R CH CH2 C O O O C O CH CH2 z y R: NHCO O NH CO O (CH2)6 (CH2)6 nanocomposite g

Scheme7. Synthesisofnanocompositeg.

2.2.6. Preparationofnanocompositeh(Scheme8)

Epoxya(333g),alumina(39g),andTSHFA(6g)were mechan-icallystirredandirradiatedinaUVlamp(EntelaUVP;100W)at roomtemperaturefor20min.Thennanocompositehwasobtained. ThedataforMw,Mn,Mw/Mnratio,andviscosityofnanocomposite

hweretabulatedinTable1. 2.3. Instruments

MolecularweightsandviscositiesweremeasuredbyaWaters AllianceGPCV2000andaViscolite700,respectively.Furthermore, we examined the adhesion strength, hardness, transparencies, refractiveindices,andgaspermeationrateswithamicro-computer universaltestingmachine(HungTaCo.),apencilstypefilm hard-nesstester(ZSH2090),aHITACHIU-3300,aFilmetricsF20,andan Illinois-8501,respectively.TheUVlampsusedforsynthesesand curingwererespectivelyEntelaUVP100Wand2450W.Moreover, werecordedthephotoelectricpropertiesandlifetimesofOLEDsby Keithley2400andSpectrascanPR650,respectively.Thefilm

thick-O O R: O R O C CH2OH R CH2OH C x y z TSHFA, silica UV (100W, 20 min), R.T. nanocomposite h Epoxy a

Scheme8.Synthesisofnanocompositeh.

nesswasmeasuredbyasurfaceprofiler(TENCORP-10).Inaddition, thecurrent–voltage(I–V)curvesfororganicsolarcellswere mea-suredintheairbyaninstrument(Keithley238),whoseaccuracy canreachpicoampere,underilluminationofwhitelight froma 300Whalogenlamp(SaturnCo.)whoseintensitywasrecordedon aradiometer(IL-1700).ThelifetimesforOLEDs,flexibleOLEDs,and organicsolarcellswereexaminedinreal-timeconditions. 2.4. FabricationofOLEDsandflexibleOLEDs

The fabrication of OLEDs wasexecuted in a glove box. The indiumtinoxide(ITO)glass(5/square)wasultrasonicallywashed with the acetone, methanol, and de-ionized water for 5min. Afterdried witha streamof nitrogen as wellas theoven and treatmentof O2 plasmafor90s, wedeposited1,1-bis(4-bis(4

-menthylphenyl)aminophenyl)cyclohexane(TAPC;holetransport layer;40nm),9H-carbazole-9,9-(1,3-phenylene)-bis-(9C1)(mCP; green emitting material)/Osmium(II) bis(3-(trifluoromethyl)-5-(4-tert-butylpyridyl)-1,2,4-triazolate) diphenylmethylphosphine (Os; red emitting material)/bis(3,5-difluoro-2-(2-pyridyl)phenyl -(2-carboxypyridyl)iridiumIII(Firpic;blueemittingmaterial) mix-ture(25nm;weightratio=82/17/1), 2,9-dimethyl-4,7-dimethyl-phenanthroline (BCP; electron transport layer; 15nm), tris-[8-hydroxyquinoline]aluminium(Alq3; electron transport layer;

30nm), lithium fluoride (LiF; electron injection layer; 0.5nm), andaluminium(Al;cathode;150nm)layerbylayerontotheITO glassbyvacuumevaporation.Finally,lab-madenanocompositeg

(100␮m)wasdepositedontheAlelectrodebyspin-coating tech-nique(stageI:1500r.p.m.for20s;stageII:3500r.p.m.for30s)and curedbyUVilluminationfor10s.(Fig.4(a)).Thesimilarprocess wasexecutedinthefabricationofflexibleOLEDsexcepttheITO glasswasreplacedwiththeITOPET(poly(ethyleneterephthalate)) (Fig.4(b)).

2.5. Fabricationoforganicsolarcells

Thefabrication oforganicsolarcells wasalso executedin a glovebox.TheITOglass(5/square)wasultrasonicallywashed

(7)

Fig.4. Structuresoflab-made(a)OLEDs,(b)flexibleOLEDs,and(c)organicsolarcells.

withtheacetone,methanol,andde-ionizedwaterfor5min,dried withastreamofnitrogenaswellastheoven,and treatedwith O2plasmafor90s.Thenwedepositedmagnesiumphthalocyanine

(MgPc; p-type semiconductor; 30nm), N,N -bis(1,5-dimethyl)-3,4:9,10-perylenebis(dicarboximide)(DMPDI;n-type

semiconduc-tor;50nm),2,9-dimethyl-4,7-diphenyl-1,10-phenanthroline(BCP; electrontransportlayer;15nm),andaluminium(Al;anode;90nm) layerbylayerontotheITOglasswithvacuumevaporation.Finally, lab-made nanocomposite g (100␮m) was deposited on the Al electrodebyspin-coatingtechnique(stageI:1500r.p.m.for20s; stageII:3500r.p.m.for30s)andcuredbyUVilluminationfor10s (Fig.4(c)).

3. Resultsanddiscussion

3.1. Preparationoforganic/inorganichybridnanocompositesby UV-assistedpolymerization

UV, which is the electromagnetic radiation of 180–400nm, exhibitshighenergytocausethedissociationofphotoinitiators, consequently producing free radical or cationic polymerization [19].Inthisstudy,allthesyntheticreactionswithUVprocedure takeonly20minandproceedwithoutsolventsasmanifestedin Schemes1–8whilethosewithconventionalthermalmethodstake 8–24handproceedwithsolvents.Inaddition,thecuringtimefor

Table2

Thephysicalpropertiesoflab-madeorganic/inorganichybridnanocomposites.

Nanocomposite Adhesive

strength(kg/cm)

Hardness Transparency(%) Permeationratefor oxygen(g/m2day)

Permeationratefor moisture(g/m2day) a 0.3 2H 90 0.25 0.21 b 0.8 2H 87 0.20 0.17 c 1.4 3H 90 0.10 0.08 d 1.3 H 91 0.14 0.11 e 1.6 3B 95 0.08 0.06 f 1.7 2B 93 0.07 0.05 g 2.1 B 92 0.05 0.03 h 1.5 3H 46 0.17 0.13

(8)

Fig.5.TEMsoflab-madenanocomposite(a)a,(b)b,(c)c,(d)d,(e)e,(f)f,(g)gand(h)h.

lab-madeorganic/inorganichybridnanocompositesunderUV

irra-diationisonly10swhilethatwithconventionalthermalmethodis

severalhours.WithUVprocedure,thewholeproductionefficiency

canbeincreasedandtheproductisimmediatelyreadyfor

test-ing,shipment,andstorageratherthanamulti-stepthermaldrying

process.Furthermore,UVprocesshaslowerenergyconsumption

andisalsoanenvironmentallyfriendlytechnologywithout

emis-sionsofvolatileorganiccompounds(VOCs)andflammability.These

meritsfitthedemandsforthecleanandlow-costpreparationof

organic/inorganichybridnanocomposites.

3.2. Physicalpropertiesoflab-madeorganic/inorganichybrid

nanocomposites

As shown in Table 2, the physical properties of lab-made

organic/inorganichybridnanocompositesdeeply dependonthe chemical structures of organic polymers since the amounts of fillers,initiators,andphotoinitiatorsutilizedforthepreparation of organicpolymer/filler hybrids arethe same. In case of sim-pleacrylics nanocomposite (i.e. nanocomposite a), its adhesive strength,hardness,transparencies,permeationrateforoxygen,and

(9)

Fig.6.Lifetimesoflab-made(a)OLEDsactuatedat6Vand(b)flexibleOLEDsactuatedat6V.

permeationratefor moistureare 0.3kg/cm, 2H, 90%, 0.25g/m2

day, and 0.21g/m2 day, respectively. When PU and silicone

are introduced into the backbone of organic/inorganic hybrid nanocomposite,nevertheless,itsadhesivestrengthandrefractive indexdramaticallyraiseandthegaspenetrationdrops.Thisresult comesfromthatPUandsiliconeexhibithighersurfaceenergythan acrylics[20].Therefore,introductionofPUandsiliconecausesthe increaseofadhesivestrengthtotheglass,alsoenhancinggas block-ingcapability.

AmongPU/Acrylics nanocomposites(i.e.nanocompositeb, c,

and d), nanocompositec exhibitsthe largestadhesive strength (1.4kg/cm)and lowestgaspenetration (oxygen:0.10g/m2 day;

moisture:0.08g/m2 day).Accordingtotheexperimentalresults,

wealsofindthatthehardnessofPU/Acrylicsnanocompositeswith phenylrings(i.e.nanocompositebandc)ishigherthanthatwith cycloalkylrings(i.e.nanocomposited),revealingthehardnessof PU/Acrylicsnanocompositesextremelydependsontheirchemical structures.Moreover,thehardnessofPU/Acrylicsnanocomposites withtwofunctionalgroups(i.e.nanocompositec)ishigherthan thatwithonefunctionalgroup(i.e.nanocompositeb).

IncaseofSilicone/Acrylicsnanocomposites(i.e. nanocompos-iteeand f), theiradhesive strength,refractive indices, andgas penetration are obviously superior to those of simple acrylics nanocomposite(i.e.nanocompositea).Amongthem,theadhesive strengthofnanocompositefcanreach1.7kg/cmanditspermeation ratesforoxygenandmoistureare0.07and0.05g/m2day,

respec-tively.Nonetheless,introductionofsiliconedrasticallydecreases thehardnessofnanocompositessothatthehardnessof nanocom-positeseandfbecomes3Band2B,respectively.

In order to further improve the physical properties of lab-madeorganic/inorganichybridnanocomposites,wehavetriedto addbothPUandsiliconeintothebackbonesofacrylicstoform nanocompositeg,whoseadhesivestrength,hardness,permeation rateforoxygen,andpermeationrateformoistureare2.1kg/cm,B, 0.05g/m2day,and0.03g/m2 day,respectively.Theexperimental

resultsmanifestthatintroductionofPUandailiconesubstantially improvestheadhesivestrengthandgaspenetration.

Although we have also successfully synthesized epoxy nanocomposite(i.e.nanocompositeh)withgoodadhesivestrength (1.5kg/cm)andlowgaspenetration(oxygen:0.17g/m2day;

mois-ture:0.13g/m2day),colorstaintakesplaceduringUVsyntheticand

curingprocess,leadingtotheirpoortransparencies(46%). More-over,nano-fillers(i.e.silica)werehomogeneouslydispersedinthe polymermatricesasshowninFig.5(a)–(h),indicatingthatthe pre-paredmaterialswerenanocomposites.

Amongallthelab-madenanocomposites,nanocompositeg pos-sessesthebestphysicalpropertiescomparedwithothermaterial groupsbecausetheirpolymermatrices(i.e.Silicone/PU/Acrylics) mayhavelargestsurfaceenergy[20],causingtheraiseof adhe-sivestrengthtotheglassandtheincreaseofgasresistance.Since nanocomposite g exhibits fast curingduration (10s), excellent adhesivestrength(2.1kg/cm),moderatehardness(H),andlowgas penetration(oxygen:0.05g/m2day;moisture:0.03g/m2day),we

haveexecutedtheencapsulationoforganicoptoelectronicdevices (i.e.OLEDs,flexibleOLEDs,andorganicsolarcells)withthemto evaluatetheirgasbarriercapabilityandtopromotethelifetimes oforganicoptoelectronicdevices.

3.3. PackageofOLEDsandflexibleOLEDs

AsshowninFig.6(a),theluminanceofOLEDswithout encap-sulationsharplydropswhilethedeviceisactuatedat6Vandtheir half-lifetimes,definedasthedurationwhentheluminancedecays from theoriginal amount to itshalf, are only 10h. Thisresult revealsthattheoxygenandmoistureintheatmosphereinducesthe erosionofmetalelectrodeandorganiclayers.However,the half-lifetimesdrasticallyriseto95hwhilenanocompositegispackaged inthedevice.Thisresultmanifeststhatlab-madeorganic/inorganic hybridnanocompositescanblocktheentryofmoistureand oxy-genintheairintotheOLEDs,thereforequenchingthedegradation Table3

Thephotoelectricconversionpropertiesoflab-madeorganicsolarcells.

Encapsulatingmaterial Actuatingtime(h) Voca(V) Iscb(mA/cm2) FillFactor(%) Efficiency(%) Decayratio(DR)c(%)

Noencapsulation 0 0.48 2.46 40.2 0.487 – 24 0.48 1.15 36.2 0.198 59.3 48 0.48 0.48 36.9 0.092 81.1 Nanocompositeg 0 0.48 2.48 41.3 0.491 – 24 0.48 1.75 42.6 0.377 23.2 48 0.48 1.28 40.3 0.251 48.9

aOpencircuitvoltage. bShortcircuitcurrent.

c DecayratioisdefinedasDR=((Eff

o−Effe)/Effo)×100%whereEffoandEfferepresenttheefficiencyoforganicsolarcellfororiginalstate(actuatingtime=0h)and

(10)

Fig.7.I–Vcurvesoflab-madeorganicsolarcells((a):withoutencapsulationand (b):withlab-madenanocompositeg).

ofmetalelectrodeaswellasorganicmaterialsandextendingthe lifetimes.ComparedwithcommercialUVcurable encapsulating adhesives(EPO-TEKH20S;EpoxytechnologyInc.),thedeviceswith nanocompositeghave longerlifetimesand shorter curingtime becausethecuringtimeandhalf-lifetimesofOLEDswithEPO-TEK H20Sare3minand38h,respectively.

ThesimilarresultcanbeobservedincaseofflexibleOLEDsas showninFig.6(b).Thehalf-lifetimesofflexibleOLEDswiththe encapsulationof nanocompositeg are30h,which are 4.3- and 2.2-foldslongerthanthosewithoutencapsulationandwith EPO-TEKH20S,respectively,provingthatlab-madeorganic/inorganic hybridnanocompositesexhibitexcellentgasbarriercapabilityand aregoodencapsulatingmaterialsforflexibleOLEDs.

3.4. Packageoforganicsolarcells

Theconversionofsunlightintoelectricalenergyhasbeen cur-rentlyanessentialissuebecausesunlightisaninexhaustible,clean, and environmentally friendly energy source. Although silicon-basedsolarcellsexhibitgoodefficiencies,theircostsareveryhigh sincepurifiedsiliconisexpensiveandthemanufacturing proce-dureiscomplicated.Consequently,organicsolarcellshavebeen

alternativecandidatesforphotoelectricconversionduetolowcost andhighprocessability.However,thelifetimesoforganicsolarcells havebeenavitalobstacleforthecommercializationbecause oxy-genandmoistureintheaircorrodetheorganicmaterialsandmetal electrodesofdevices,highlyreducingthelifetimes.Furthermore, mostresearchesfocusontheimprovementoftheefficienciesfor solarcellsbutthestudiesaboutthepromotionoflifetimesareless reported.

AsshowninFig.7(a)andTable3,lab-madeorganicsolarcell withoutencapsulationexhibits rectifyingeffectunder darkand photoelectricconversionpropertiesunderilluminationofwhite light(conversionefficiency=0.487%)becauseMgPcandDMPDIare respectivelyp-typeandn-typesemiconductorsandthusp/n het-erojunctiongenerates.Whiletheactuatingtimeprolongs,however, thephotoelectricconversioncapabilitygraduallydropssincethe moistureandoxygenintheatmospherepenetrateintothedevice, causingtheerosionoforganicmaterialsandmetalelectrodes.After actuatedfor48h,theefficiencyonlyremainstobe0.092%(decay ratio=81.1%).

Inordertofurtherincreasethelifetimesoforganicsolarcells,we haveutilizednanocompositegfortheencapsulationofthedevices. Withnanocompositeg,asmanifestedinFig.7(b)andTable3,the decayratiodramaticallyreducesandcanbeonlyrespectively23.2 and48.9%whentheactuatingtimearerespectively24and48h. Thisresultdemonstratesthat nanocompositegcanpreventthe entryofoxygenandmoistureintheatmosphereintothedevice, successfullyimprovingthelifetimesoforganicsolarcells.

4. Conclusions

We conclude that UV curable organic/inorganic hybrid nanocompositeswithgoodadhesionstrength,fastcuringspeed, moderatehardness,andexcellentgasbarriercapabilityhavebeen successfullysynthesizedunderUVirradiation.Withthe encapsu-lationofnanocompositeg,thelifetimesofOLEDs,flexibleOLEDs, andorganicsolarcellscanbeincreaseddrasticallyowingtotheir gasblockingeffect.

References

[1]I.S.Chronakis,JournalofMaterialsProcessingTechnology167(2005)283–293. [2]H.Y.Chang,.C.W.Lin,JournalofMembraneScience218(2003)295–306. [3]T.Yi,N.Tancrez,R.Clement,I.Ledoux-Rak,J.Zyss,JournalofLuminescence110

(2004)389–395.

[4]A.V.Murugan,JournalofPowerSources159(2006)312–318.

[5]T.Itoh,I.Matsubara,W.Shin,N.Izu,MaterialsLetters61(2007)4031–4034. [6]M.Messori,M.Toselli,F.Pilati,E.Fabbri,P.Fabbri,S.Busoli,L.Pasquali,S.

Nannarone,Polymer44(2003)4463–4470.

[7]H.Y.Zhang,L.Xu,E.B.Wang,M.Jiang,A.G.Wu,Z.Li,MaterialsLetters54(2003) 1417–1422.

[8]K.Zeng,Y.P.Bai,MaterialsLetters59(2005)3348–3351.

[9] S.K.Kim,B.H.Hwang,J.H.Lee,J.I.Kang,K.W.Min,W.Y.King,CurrentApplied Physics2(2002)335–338.

[10]B.M.Henry,F.Dinelli,K.Y.Zhao,C.R.M.Grovenor,O.V.Kolosov,G.A.D.Briggs, A.P.Roberts,R.S.Kumar,R.P.Howson,ThinSolidFilms355(1999)500–505. [11]E.M.Moser,R.Urech,E.Hack,H.Kuenzli,E.Mueller,ThinSolidFilms317(1998)

388–392.

[12]A.G.Erlat,B.M.Henry,J.J.Ingram,D.B.Mountain,A.McGuigan,R.P.Howson, C.R.M.Grovenor,G.A.D.Griggs,Y.Tsukahara,ThinSolidFilms388(2001)78–86. [13]G.H.Kim,J.Oh,Y.S.Yang,L.M.Do,K.S.Suh,Polymer45(2004)1879–1883. [14]Y.S.Jeong,B.Ratier,A.Moliton,L.Guyard,SyntheticMetals127(2002)189–193. [15]C.Charton,N.Schiller,M.Fahland,A.Hollander,A.Wedel,K.Noller,ThinSolid

Films502(2006)99–103.

[16]H.Ardebili,M.Pecht,EncapsulationTechnologiesforElectronicApplications, WilliamAndrewPublishing,St.Louis,2009.

[17]S.F.Lim,W.Wang,S.J.Chua,MaterialsScienceandEngineeringB85(2001) 154–159.

[18]L.M.Do,K.Kim,T.Zyung,H.K.Shim,J.J.Kim,AppliedPhysicsLetters70(1997) 3470–3472.

[19]H.R.Allcock,F.W.Lampe,ContemporaryPolymerChemistry,2nded.,Prentice Hall,NJ,1990.

[20] A.V. Pocius, Adhesion and Adhesive Technology: An Introduction, Munich/HauserPublishers,NY,1997.

數據

Fig. 1. Monomers for lab-made organic/inorganic hybrid nanocomposites.
Fig. 3. Organic materials for optoelectronic devices.
Fig. 4. Structures of lab-made (a) OLEDs, (b) flexible OLEDs, and (c) organic solar cells.
Fig. 5. TEMs of lab-made nanocomposite (a) a, (b) b, (c) c, (d) d, (e) e, (f) f, (g) g and (h) h.
+3

參考文獻

相關文件

Provide all public sector schools with Wi-Fi coverage to enhance learning through the use of mobile computing devices, in preparation for the launch of the fourth IT in

Provide all public sector schools with Wi-Fi coverage to enhance learning through the use of mobile computing devices, in preparation for the launch of the fourth IT in

Lately, the chairperson of the Business Education Club, Louise, approached Sandy and proposed the idea of starting up a short term business with Organic Farming Club during

(2011) Tracking natural organic matter (NOM) in a drinking water treatment plant using fluorescence excitation–emission matrices and PARAFAC. (2009) Relating freshwater organic

Removal of natural organic matter from potential drinking water sources by combined coagulation and adsorption using carbon nanomaterials. A study of ultrafiltration membrane fouling

(2009) Relating freshwater organic matter fluorescence to organic carbon removal efficiency in drinking water treatment. (1993) Filter mechanisms in

(2009) Relating freshwater organic matter fluorescence to organic carbon removal efficiency in drinking water treatment. (1993) Filter mechanisms in

Most experimental reference values are collected from the NIST database, 1 while other publications 2-13 are adopted for the molecules marked..