Applied
Surface
Science
j o ur na l ho me p age :w w w . e l s e v i e r . c o m / l o c a t e / a p s u s c
Preparation
of
organic/inorganic
hybrid
nanocomposites
by
ultraviolet
irradiation
and
their
packaging
applications
for
organic
optoelectronic
devices
Ming-Hua
Chung
a,∗,
Jian-Shian
Lin
b,
Tsung-Eong
Hsieh
a,
Nien-Po
Chen
b,
Fuh-Shyang
Juang
c,
Chen-Ming
Chen
d,
Lung-Chang
Liu
daDepartmentofMaterialsScienceandEngineering,NationalChiao-TungUniversity,Hsinchu300,Taiwan,ROC bDepartmentofElectro-OpticalEngineering,YuanzeUniversity,Taoyuan320,Taiwan,ROC
cInstituteofElectro-OpticalandMaterialsScience,NationalFormosaUniversity,Huwei,Yunlin63208,Taiwan,ROC dMaterialandChemicalResearchLaboratories,IndustrialTechnologyResearchInstitute,Hsinchu30011,Taiwan,ROC
a
r
t
i
c
l
e
i
n
f
o
Articlehistory: Received13April2011
Receivedinrevisedform27May2011 Accepted28May2011
Available online 21 June 2011 Keywords:
Organiclightemittingdiode Lifetime
Package Organicsolarcell Optoelectronicdevice
a
b
s
t
r
a
c
t
Byultraviolet(UV)-assisted syntheticprocedure,we havesuccessfullypreparedseveralUVcurable organic/inorganichybridnanocompositeswithexcellentgasbarriercapabilities,moderatehardness,and goodadhesivestrength.Theexperimentalresultsrevealthatthephysicalpropertiesofnanocomposites dependontheirchemicalstructures.Therefore,introductionofsiliconeandpolyurethane(PU)intothe Acrylicsbackbonedramaticallyraisestheadhesivestrengthaswellasrefractiveindexandlowersthe gaspenetration.Furthermore,wehavealsoappliedlab-madenanocompositegfortheencapsulationof organicoptoelectronicdevicessuchasOLEDs,flexibleOLEDs,andorganicsolarcells.Withthepackage oflab-madenanocompositeg,theorganicoptoelectronicdeviceseffectivelyresisttheentryofmoisture andoxygenintheair,extendingthelifetimes.
© 2011 Elsevier B.V. All rights reserved.
1. Introduction
Organic/inorganichybridnanocomposites,composedoforganic polymermatrices(e.g.acrylics,epoxy,andsilicone)andinorganic nano-fillers (e.g.silica (SiO2), titaniumoxide (TiO2), zinc oxide
(ZnO), and alumina (Al2O3)) [1], have recently attracted much
attentionbecauseoftheirmiscellaneousapplicationssuchasfuel cells[2],nonlinearoptics[3],lithiumbatteries[4],gassensors[5], flameretarding[6],photochromism[7],andsoon.Sincetheycan resisttheentryofmoistureandoxygenintheair,theyhavealso utilizedinthepreservationofbeveragesandfood[8].Althoughthe literaturesaboutthepromotionoflifetimesfortheencapsulation ofelectronicdeviceswithmetalsorglasscanshavebeenreported [9–11],theprocessofpackageisexpensiveandcomplicated. Nowa-days,mostoptoelectronicdevicesareencapsulatedwithinorganic materials(e.g.SiO2,Al2O3,etc.)[12],polymers(e.g.polyacrylics,
PET, poly(p-xylylene), etc.) [13,14]and theircombinations (i.e. organic/inorganichybridcomposites)[15]owingtotheadvantage ofsmallerformfactors,lowcost,andimprovedmanufacturability [16].Withthegasresistanceoforganic/inorganichybrid nanocom-posites,thelifetimesofoptoelectronicdevicescanbeeffectively
∗ Correspondingauthor.Tel.:+88635732475;fax:+88635732347. E-mailaddress:[email protected](M.-H.Chung).
prolongedbecauseoxygenandmoistureintheatmospherecause thecorrosionfororganiclayers,metalelectrodes,andother mate-rialsofdevices[17,18].However,theconventionalprocessesfor thesynthesesoforganic/inorganichybridnanocompositesaretime andenergy-consuming.
In this paper, we have rapidly synthesized several organic/inorganichybrid nanocompositeswithultraviolet (UV)-assisted polymerization and then investigated their physical properties. Because they possess excellent adhesive strength, moderatehardness,andgoodtransparencies,wehavealsoapplied them forthepackage of organicoptoelectronicdevices suchas organiclightemittingdiodes(OLEDs),flexibleOLEDs,andorganic solarcells.Theexperimentalresultsmanifestthatthelifetimesof organicoptoelectronic devices dramatically raise and lab-made organic/inorganic hybrid nanocomposites exhibit excellent gas barriercapability.
2. Experimental
2.1. Materials
Allofmonomers(Fig.1),photoinitiators(Fig.2),organic mate-rials for electronic devices (Fig. 3), solvents, and fillers (silica; 30–100nm)usedintheexperimentwerepurchasedfromAldrich Co.andusedwithoutfurtherpurification.
0169-4332/$–seefrontmatter © 2011 Elsevier B.V. All rights reserved. doi:10.1016/j.apsusc.2011.05.117
Fig.1. Monomersforlab-madeorganic/inorganichybridnanocomposites.
2.2. PreparationofUV-curableorganic/inorganichybrid nanocomposites
2.2.1. Preparationofnanocompositea(Scheme1)
Benzyl methacrylate (BZMA; 117g), methyl methacrylate (MAA;86g),2-hydroxyethylmethacrylate(2-HEMA;130g),silica (39g),andI-184(6g)weremechanicallystirredandirradiatedbya UVlamp(EntelaUVP;100W)atroomtemperaturefor20min.Then nanocompositeawasobtained.Thedataforweight-average molec-ularweight(Mw),number-averagemolecularweight(Mn),Mw/Mn
ratio,andviscosityofnanocompositeaweretabulatedinTable1. 2.2.2. Preparationofnanocompositeb,c,andd(Schemes2–4)
PU/Acrylicsa(333g),silica(39g),I-184(2g),andI-369(4g) weremechanicallystirred and irradiatedbya UV lamp(Entela
Fig.2.Photoinitiatorsforlab-madeorganic/inorganichybridnanocomposites.
UVP;100W)atroomtemperaturefor20min.Then nanocompos-itebwasobtained.Withthesameamountsofmonomers,fillers, andphotoinitiators,nanocompositecanddweresynthesizedby thesimilarprocedure.Inaddition,theirviscositiesandmolecular weightsweretabulatedinTable1.
2.2.3. Preparationofnanocompositee(Scheme5)
Siliconea (333g), silica (39g), I-184 (3g), I-369 (1.5g), and I-ITX (1.5g) were mechanically stirred and irradiated by a UV lamp(EntelaUVP;100W)atroomtemperaturefor20min.Then nanocompositeewasobtained.AsshowninTable1,itsviscosity andmolecularweightweredescribed.
2.2.4. Preparationofnanocompositef(Scheme6)
Siliconea(166.5g),2-HEMA(166.5g),silica(39g),I-184(3g), I-369(1.5g),andI-ITX(1.5g)weremechanicallystirredand irra-diatedbyaUVlamp(EntelaUVP;100W)atroomtemperaturefor 20min.Thennanocompositefwasobtained.Moreover,itsviscosity andmolecularweightwerelistedinTable1.
2.2.5. Preparationofnanocompositeg(Scheme7)
Siliconea(166.5g),PU/Acrylicsb(166.5g),silica(39g),I-184 (2.7g),I-369(1.35g),I-ITX(1.35g),andI-127(0.6g)were mechan-icallystirredandirradiatedbyaUVlamp(EntelaUVP;100W)at roomtemperaturefor20min.Thennanocompositegwasobtained. AsmanifestedinTable1,itsmolecularweightandviscositywere described.
Table1
Thedataforviscosityandmolecularweightoflab-madeorganic/inorganichybrid nanocomposites. Nanocomposite Viscosity(cps) Mw Mn Mw/Mn a 15,100 233,100 113,300 2.06 b 8600 123,100 66,100 1.86 c 23,200 275,000 138,400 1.99 d 22,800 262,000 125,400 2.09 e 6900 73,700 43,200 1.71 f 8800 103,100 56,700 1.82 g 12,400 118,600 62,800 1.89 h 10,700 93,200 48,600 1.92
Al O O N O N
Alq
3BCP
mCP
Firpic
Os
TAPC
DMPDI MgPc
N NN
N
Os
P
N
N
N
P
N
N
N
N
CF
3C
F
3N
Ir
N
N
F
F
F
F
O
O
N
N
N
N
N
O
O
O
O
N N N N N N N N MgO C O C C CH3
+
C OH O C C CH3+
C O OH O C C CH3 z OH O O C y x O OH C CH3 C C O O C C C CH3 CH 3 C CUV (100
W, 20 min), R.T.
I-
184
, silica
BZMA MAA 2-HEMAnanocomposite a
Scheme1. Synthesisofnanocompositea.nanocomposite b
PU/Acrylics a UV (100W, 20 min), R.T.
I-184, I-369, silica
Cl NH O C O (CH2)6 (CH2)6 Cl n O O C CH2 CH H O O C O OCN
Scheme2. Synthesisofnanocompositeb.
I-184, I-369, silica UV (100W, 20 min), R.T. PU/Acrylics b O O C (CH2)6 O CO H NH O O C O (CH2)6 OCN R CH CH2 C O O O C O CH CH2 m n R: NHCO O (CH2)6 NH CO O (CH2)6 nanocomposite c
OCN O C O O N H H CO O C O O R CH CH2 C O O O C O m n R: NHCO O NH CO O (CH2)6 (CH2)6 (CH2)6
I-184, I-369, silica UV (100W, 20 min), R.T.
nanocomposite d PU/Acrylics c
Scheme4. Synthesisofnanocomposited.
Si OCH3 OCH3 OCH3 (CH2)3 O C O C C CH3 H2 C CH3 CH2 C O O (CH2)3 Si OCH3 OCH3 O C H3 n UV (100W, 20 min), R.T.
I-184, I-369, I-ITX, silica
Silicone a
nanocomposite e
Scheme5.Synthesisofnanocompositee.
Si OCH3 OCH3 OCH3 (CH2)3 O C O C C CH3 H2 UV (100W, 20 min), R.T. I-184, I-369, I-ITX, silica Silicone a nanocomposite f 2-HEMA CH3 C C O C O OH OH C O O m CH2 CH3 C n H3CO OCH3 OCH3 Si (CH2)3 O O C CH2 CH3 C +
Si OCH3 OCH3 OCH3 (CH2)3 O C O C C CH3 H2 UV (100W, 20 min), R.T. I-184, I-369, I-ITX, I-127, silica
Silicone a PU/Acrylics b + R R O O C O CO H NH O O C O OCN n x CO OCH3 OCH3 Si (CH2)3 O O C CH2 CH3 C R CH CH2 C O O O C O CH CH2 z y R: NHCO O NH CO O (CH2)6 (CH2)6 nanocomposite g
Scheme7. Synthesisofnanocompositeg.
2.2.6. Preparationofnanocompositeh(Scheme8)
Epoxya(333g),alumina(39g),andTSHFA(6g)were mechan-icallystirredandirradiatedinaUVlamp(EntelaUVP;100W)at roomtemperaturefor20min.Thennanocompositehwasobtained. ThedataforMw,Mn,Mw/Mnratio,andviscosityofnanocomposite
hweretabulatedinTable1. 2.3. Instruments
MolecularweightsandviscositiesweremeasuredbyaWaters AllianceGPCV2000andaViscolite700,respectively.Furthermore, we examined the adhesion strength, hardness, transparencies, refractiveindices,andgaspermeationrateswithamicro-computer universaltestingmachine(HungTaCo.),apencilstypefilm hard-nesstester(ZSH2090),aHITACHIU-3300,aFilmetricsF20,andan Illinois-8501,respectively.TheUVlampsusedforsynthesesand curingwererespectivelyEntelaUVP100Wand2450W.Moreover, werecordedthephotoelectricpropertiesandlifetimesofOLEDsby Keithley2400andSpectrascanPR650,respectively.Thefilm
thick-O O R: O R O C CH2OH R CH2OH C x y z TSHFA, silica UV (100W, 20 min), R.T. nanocomposite h Epoxy a
Scheme8.Synthesisofnanocompositeh.
nesswasmeasuredbyasurfaceprofiler(TENCORP-10).Inaddition, thecurrent–voltage(I–V)curvesfororganicsolarcellswere mea-suredintheairbyaninstrument(Keithley238),whoseaccuracy canreachpicoampere,underilluminationofwhitelight froma 300Whalogenlamp(SaturnCo.)whoseintensitywasrecordedon aradiometer(IL-1700).ThelifetimesforOLEDs,flexibleOLEDs,and organicsolarcellswereexaminedinreal-timeconditions. 2.4. FabricationofOLEDsandflexibleOLEDs
The fabrication of OLEDs wasexecuted in a glove box. The indiumtinoxide(ITO)glass(5/square)wasultrasonicallywashed with the acetone, methanol, and de-ionized water for 5min. Afterdried witha streamof nitrogen as wellas theoven and treatmentof O2 plasmafor90s, wedeposited1,1-bis(4-bis(4
-menthylphenyl)aminophenyl)cyclohexane(TAPC;holetransport layer;40nm),9H-carbazole-9,9-(1,3-phenylene)-bis-(9C1)(mCP; green emitting material)/Osmium(II) bis(3-(trifluoromethyl)-5-(4-tert-butylpyridyl)-1,2,4-triazolate) diphenylmethylphosphine (Os; red emitting material)/bis(3,5-difluoro-2-(2-pyridyl)phenyl -(2-carboxypyridyl)iridiumIII(Firpic;blueemittingmaterial) mix-ture(25nm;weightratio=82/17/1), 2,9-dimethyl-4,7-dimethyl-phenanthroline (BCP; electron transport layer; 15nm), tris-[8-hydroxyquinoline]aluminium(Alq3; electron transport layer;
30nm), lithium fluoride (LiF; electron injection layer; 0.5nm), andaluminium(Al;cathode;150nm)layerbylayerontotheITO glassbyvacuumevaporation.Finally,lab-madenanocompositeg
(100m)wasdepositedontheAlelectrodebyspin-coating tech-nique(stageI:1500r.p.m.for20s;stageII:3500r.p.m.for30s)and curedbyUVilluminationfor10s.(Fig.4(a)).Thesimilarprocess wasexecutedinthefabricationofflexibleOLEDsexcepttheITO glasswasreplacedwiththeITOPET(poly(ethyleneterephthalate)) (Fig.4(b)).
2.5. Fabricationoforganicsolarcells
Thefabrication oforganicsolarcells wasalso executedin a glovebox.TheITOglass(5/square)wasultrasonicallywashed
Fig.4. Structuresoflab-made(a)OLEDs,(b)flexibleOLEDs,and(c)organicsolarcells.
withtheacetone,methanol,andde-ionizedwaterfor5min,dried withastreamofnitrogenaswellastheoven,and treatedwith O2plasmafor90s.Thenwedepositedmagnesiumphthalocyanine
(MgPc; p-type semiconductor; 30nm), N,N -bis(1,5-dimethyl)-3,4:9,10-perylenebis(dicarboximide)(DMPDI;n-type
semiconduc-tor;50nm),2,9-dimethyl-4,7-diphenyl-1,10-phenanthroline(BCP; electrontransportlayer;15nm),andaluminium(Al;anode;90nm) layerbylayerontotheITOglasswithvacuumevaporation.Finally, lab-made nanocomposite g (100m) was deposited on the Al electrodebyspin-coatingtechnique(stageI:1500r.p.m.for20s; stageII:3500r.p.m.for30s)andcuredbyUVilluminationfor10s (Fig.4(c)).
3. Resultsanddiscussion
3.1. Preparationoforganic/inorganichybridnanocompositesby UV-assistedpolymerization
UV, which is the electromagnetic radiation of 180–400nm, exhibitshighenergytocausethedissociationofphotoinitiators, consequently producing free radical or cationic polymerization [19].Inthisstudy,allthesyntheticreactionswithUVprocedure takeonly20minandproceedwithoutsolventsasmanifestedin Schemes1–8whilethosewithconventionalthermalmethodstake 8–24handproceedwithsolvents.Inaddition,thecuringtimefor
Table2
Thephysicalpropertiesoflab-madeorganic/inorganichybridnanocomposites.
Nanocomposite Adhesive
strength(kg/cm)
Hardness Transparency(%) Permeationratefor oxygen(g/m2day)
Permeationratefor moisture(g/m2day) a 0.3 2H 90 0.25 0.21 b 0.8 2H 87 0.20 0.17 c 1.4 3H 90 0.10 0.08 d 1.3 H 91 0.14 0.11 e 1.6 3B 95 0.08 0.06 f 1.7 2B 93 0.07 0.05 g 2.1 B 92 0.05 0.03 h 1.5 3H 46 0.17 0.13
Fig.5.TEMsoflab-madenanocomposite(a)a,(b)b,(c)c,(d)d,(e)e,(f)f,(g)gand(h)h.
lab-madeorganic/inorganichybridnanocompositesunderUV
irra-diationisonly10swhilethatwithconventionalthermalmethodis
severalhours.WithUVprocedure,thewholeproductionefficiency
canbeincreasedandtheproductisimmediatelyreadyfor
test-ing,shipment,andstorageratherthanamulti-stepthermaldrying
process.Furthermore,UVprocesshaslowerenergyconsumption
andisalsoanenvironmentallyfriendlytechnologywithout
emis-sionsofvolatileorganiccompounds(VOCs)andflammability.These
meritsfitthedemandsforthecleanandlow-costpreparationof
organic/inorganichybridnanocomposites.
3.2. Physicalpropertiesoflab-madeorganic/inorganichybrid
nanocomposites
As shown in Table 2, the physical properties of lab-made
organic/inorganichybridnanocompositesdeeply dependonthe chemical structures of organic polymers since the amounts of fillers,initiators,andphotoinitiatorsutilizedforthepreparation of organicpolymer/filler hybrids arethe same. In case of sim-pleacrylics nanocomposite (i.e. nanocomposite a), its adhesive strength,hardness,transparencies,permeationrateforoxygen,and
Fig.6.Lifetimesoflab-made(a)OLEDsactuatedat6Vand(b)flexibleOLEDsactuatedat6V.
permeationratefor moistureare 0.3kg/cm, 2H, 90%, 0.25g/m2
day, and 0.21g/m2 day, respectively. When PU and silicone
are introduced into the backbone of organic/inorganic hybrid nanocomposite,nevertheless,itsadhesivestrengthandrefractive indexdramaticallyraiseandthegaspenetrationdrops.Thisresult comesfromthatPUandsiliconeexhibithighersurfaceenergythan acrylics[20].Therefore,introductionofPUandsiliconecausesthe increaseofadhesivestrengthtotheglass,alsoenhancinggas block-ingcapability.
AmongPU/Acrylics nanocomposites(i.e.nanocompositeb, c,
and d), nanocompositec exhibitsthe largestadhesive strength (1.4kg/cm)and lowestgaspenetration (oxygen:0.10g/m2 day;
moisture:0.08g/m2 day).Accordingtotheexperimentalresults,
wealsofindthatthehardnessofPU/Acrylicsnanocompositeswith phenylrings(i.e.nanocompositebandc)ishigherthanthatwith cycloalkylrings(i.e.nanocomposited),revealingthehardnessof PU/Acrylicsnanocompositesextremelydependsontheirchemical structures.Moreover,thehardnessofPU/Acrylicsnanocomposites withtwofunctionalgroups(i.e.nanocompositec)ishigherthan thatwithonefunctionalgroup(i.e.nanocompositeb).
IncaseofSilicone/Acrylicsnanocomposites(i.e. nanocompos-iteeand f), theiradhesive strength,refractive indices, andgas penetration are obviously superior to those of simple acrylics nanocomposite(i.e.nanocompositea).Amongthem,theadhesive strengthofnanocompositefcanreach1.7kg/cmanditspermeation ratesforoxygenandmoistureare0.07and0.05g/m2day,
respec-tively.Nonetheless,introductionofsiliconedrasticallydecreases thehardnessofnanocompositessothatthehardnessof nanocom-positeseandfbecomes3Band2B,respectively.
In order to further improve the physical properties of lab-madeorganic/inorganichybridnanocomposites,wehavetriedto addbothPUandsiliconeintothebackbonesofacrylicstoform nanocompositeg,whoseadhesivestrength,hardness,permeation rateforoxygen,andpermeationrateformoistureare2.1kg/cm,B, 0.05g/m2day,and0.03g/m2 day,respectively.Theexperimental
resultsmanifestthatintroductionofPUandailiconesubstantially improvestheadhesivestrengthandgaspenetration.
Although we have also successfully synthesized epoxy nanocomposite(i.e.nanocompositeh)withgoodadhesivestrength (1.5kg/cm)andlowgaspenetration(oxygen:0.17g/m2day;
mois-ture:0.13g/m2day),colorstaintakesplaceduringUVsyntheticand
curingprocess,leadingtotheirpoortransparencies(46%). More-over,nano-fillers(i.e.silica)werehomogeneouslydispersedinthe polymermatricesasshowninFig.5(a)–(h),indicatingthatthe pre-paredmaterialswerenanocomposites.
Amongallthelab-madenanocomposites,nanocompositeg pos-sessesthebestphysicalpropertiescomparedwithothermaterial groupsbecausetheirpolymermatrices(i.e.Silicone/PU/Acrylics) mayhavelargestsurfaceenergy[20],causingtheraiseof adhe-sivestrengthtotheglassandtheincreaseofgasresistance.Since nanocomposite g exhibits fast curingduration (10s), excellent adhesivestrength(2.1kg/cm),moderatehardness(H),andlowgas penetration(oxygen:0.05g/m2day;moisture:0.03g/m2day),we
haveexecutedtheencapsulationoforganicoptoelectronicdevices (i.e.OLEDs,flexibleOLEDs,andorganicsolarcells)withthemto evaluatetheirgasbarriercapabilityandtopromotethelifetimes oforganicoptoelectronicdevices.
3.3. PackageofOLEDsandflexibleOLEDs
AsshowninFig.6(a),theluminanceofOLEDswithout encap-sulationsharplydropswhilethedeviceisactuatedat6Vandtheir half-lifetimes,definedasthedurationwhentheluminancedecays from theoriginal amount to itshalf, are only 10h. Thisresult revealsthattheoxygenandmoistureintheatmosphereinducesthe erosionofmetalelectrodeandorganiclayers.However,the half-lifetimesdrasticallyriseto95hwhilenanocompositegispackaged inthedevice.Thisresultmanifeststhatlab-madeorganic/inorganic hybridnanocompositescanblocktheentryofmoistureand oxy-genintheairintotheOLEDs,thereforequenchingthedegradation Table3
Thephotoelectricconversionpropertiesoflab-madeorganicsolarcells.
Encapsulatingmaterial Actuatingtime(h) Voca(V) Iscb(mA/cm2) FillFactor(%) Efficiency(%) Decayratio(DR)c(%)
Noencapsulation 0 0.48 2.46 40.2 0.487 – 24 0.48 1.15 36.2 0.198 59.3 48 0.48 0.48 36.9 0.092 81.1 Nanocompositeg 0 0.48 2.48 41.3 0.491 – 24 0.48 1.75 42.6 0.377 23.2 48 0.48 1.28 40.3 0.251 48.9
aOpencircuitvoltage. bShortcircuitcurrent.
c DecayratioisdefinedasDR=((Eff
o−Effe)/Effo)×100%whereEffoandEfferepresenttheefficiencyoforganicsolarcellfororiginalstate(actuatingtime=0h)and
Fig.7.I–Vcurvesoflab-madeorganicsolarcells((a):withoutencapsulationand (b):withlab-madenanocompositeg).
ofmetalelectrodeaswellasorganicmaterialsandextendingthe lifetimes.ComparedwithcommercialUVcurable encapsulating adhesives(EPO-TEKH20S;EpoxytechnologyInc.),thedeviceswith nanocompositeghave longerlifetimesand shorter curingtime becausethecuringtimeandhalf-lifetimesofOLEDswithEPO-TEK H20Sare3minand38h,respectively.
ThesimilarresultcanbeobservedincaseofflexibleOLEDsas showninFig.6(b).Thehalf-lifetimesofflexibleOLEDswiththe encapsulationof nanocompositeg are30h,which are 4.3- and 2.2-foldslongerthanthosewithoutencapsulationandwith EPO-TEKH20S,respectively,provingthatlab-madeorganic/inorganic hybridnanocompositesexhibitexcellentgasbarriercapabilityand aregoodencapsulatingmaterialsforflexibleOLEDs.
3.4. Packageoforganicsolarcells
Theconversionofsunlightintoelectricalenergyhasbeen cur-rentlyanessentialissuebecausesunlightisaninexhaustible,clean, and environmentally friendly energy source. Although silicon-basedsolarcellsexhibitgoodefficiencies,theircostsareveryhigh sincepurifiedsiliconisexpensiveandthemanufacturing proce-dureiscomplicated.Consequently,organicsolarcellshavebeen
alternativecandidatesforphotoelectricconversionduetolowcost andhighprocessability.However,thelifetimesoforganicsolarcells havebeenavitalobstacleforthecommercializationbecause oxy-genandmoistureintheaircorrodetheorganicmaterialsandmetal electrodesofdevices,highlyreducingthelifetimes.Furthermore, mostresearchesfocusontheimprovementoftheefficienciesfor solarcellsbutthestudiesaboutthepromotionoflifetimesareless reported.
AsshowninFig.7(a)andTable3,lab-madeorganicsolarcell withoutencapsulationexhibits rectifyingeffectunder darkand photoelectricconversionpropertiesunderilluminationofwhite light(conversionefficiency=0.487%)becauseMgPcandDMPDIare respectivelyp-typeandn-typesemiconductorsandthusp/n het-erojunctiongenerates.Whiletheactuatingtimeprolongs,however, thephotoelectricconversioncapabilitygraduallydropssincethe moistureandoxygenintheatmospherepenetrateintothedevice, causingtheerosionoforganicmaterialsandmetalelectrodes.After actuatedfor48h,theefficiencyonlyremainstobe0.092%(decay ratio=81.1%).
Inordertofurtherincreasethelifetimesoforganicsolarcells,we haveutilizednanocompositegfortheencapsulationofthedevices. Withnanocompositeg,asmanifestedinFig.7(b)andTable3,the decayratiodramaticallyreducesandcanbeonlyrespectively23.2 and48.9%whentheactuatingtimearerespectively24and48h. Thisresultdemonstratesthat nanocompositegcanpreventthe entryofoxygenandmoistureintheatmosphereintothedevice, successfullyimprovingthelifetimesoforganicsolarcells.
4. Conclusions
We conclude that UV curable organic/inorganic hybrid nanocompositeswithgoodadhesionstrength,fastcuringspeed, moderatehardness,andexcellentgasbarriercapabilityhavebeen successfullysynthesizedunderUVirradiation.Withthe encapsu-lationofnanocompositeg,thelifetimesofOLEDs,flexibleOLEDs, andorganicsolarcellscanbeincreaseddrasticallyowingtotheir gasblockingeffect.
References
[1]I.S.Chronakis,JournalofMaterialsProcessingTechnology167(2005)283–293. [2]H.Y.Chang,.C.W.Lin,JournalofMembraneScience218(2003)295–306. [3]T.Yi,N.Tancrez,R.Clement,I.Ledoux-Rak,J.Zyss,JournalofLuminescence110
(2004)389–395.
[4]A.V.Murugan,JournalofPowerSources159(2006)312–318.
[5]T.Itoh,I.Matsubara,W.Shin,N.Izu,MaterialsLetters61(2007)4031–4034. [6]M.Messori,M.Toselli,F.Pilati,E.Fabbri,P.Fabbri,S.Busoli,L.Pasquali,S.
Nannarone,Polymer44(2003)4463–4470.
[7]H.Y.Zhang,L.Xu,E.B.Wang,M.Jiang,A.G.Wu,Z.Li,MaterialsLetters54(2003) 1417–1422.
[8]K.Zeng,Y.P.Bai,MaterialsLetters59(2005)3348–3351.
[9] S.K.Kim,B.H.Hwang,J.H.Lee,J.I.Kang,K.W.Min,W.Y.King,CurrentApplied Physics2(2002)335–338.
[10]B.M.Henry,F.Dinelli,K.Y.Zhao,C.R.M.Grovenor,O.V.Kolosov,G.A.D.Briggs, A.P.Roberts,R.S.Kumar,R.P.Howson,ThinSolidFilms355(1999)500–505. [11]E.M.Moser,R.Urech,E.Hack,H.Kuenzli,E.Mueller,ThinSolidFilms317(1998)
388–392.
[12]A.G.Erlat,B.M.Henry,J.J.Ingram,D.B.Mountain,A.McGuigan,R.P.Howson, C.R.M.Grovenor,G.A.D.Griggs,Y.Tsukahara,ThinSolidFilms388(2001)78–86. [13]G.H.Kim,J.Oh,Y.S.Yang,L.M.Do,K.S.Suh,Polymer45(2004)1879–1883. [14]Y.S.Jeong,B.Ratier,A.Moliton,L.Guyard,SyntheticMetals127(2002)189–193. [15]C.Charton,N.Schiller,M.Fahland,A.Hollander,A.Wedel,K.Noller,ThinSolid
Films502(2006)99–103.
[16]H.Ardebili,M.Pecht,EncapsulationTechnologiesforElectronicApplications, WilliamAndrewPublishing,St.Louis,2009.
[17]S.F.Lim,W.Wang,S.J.Chua,MaterialsScienceandEngineeringB85(2001) 154–159.
[18]L.M.Do,K.Kim,T.Zyung,H.K.Shim,J.J.Kim,AppliedPhysicsLetters70(1997) 3470–3472.
[19]H.R.Allcock,F.W.Lampe,ContemporaryPolymerChemistry,2nded.,Prentice Hall,NJ,1990.
[20] A.V. Pocius, Adhesion and Adhesive Technology: An Introduction, Munich/HauserPublishers,NY,1997.