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SOLVING CELL FORMATION PROBLEM BY SIMULATED ANNEALING 陳民葵、吳泰熙

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SOLVING CELL FORMATION PROBLEM BY SIMULATED ANNEALING 陳民葵、吳泰熙

E-mail: 9126758@mail.dyu.edu.tw

ABSTRACT

CELLULAR MANUFACTURING SYSTEM (CMS) IS AN APPLICATION OF GROUP TECHNOLOGY (GT). BECAUSE OF ITS ADVANTAGE OF SAMPLING MANUFACTURING PROCESSES, REDUCING LEAD TIME, MATERIAL HANDLE AND QUALITY PROBLEMS, THIS PROBLEM ATTRACTS ATTENTION FROM PRACTITIONERS AND RESEARCHERS. CELL FORMATION IS ONE OF THE MOST IMPORTANT PROBLEMS DURING THE CMS. DUE TO ITS NP-COMPLETE CHARACTERISTICS,IT IS DIFFICULT TO OBTAIN OPTIMAL CELL FORMATION IN AN ACCEPTABLE TIME,ESPE -CIALLY FOR PROBLEMS WITH LARGE SCALES. THE PRIMARY PURPOSE OF THIS RESEARCH IS TO PROPOSE HEURISTIC METHODS TO SOLVE THE PROBLEM IN AN EFFICIENT MANNER. A SIMULATED ANNEALING-BASED HEURISTIC ALGORITHM IS PRESENTED TO SOLVE THE PROBLEM.

REGARDING THE OBJECTIVE FUNCTION OF THIS STUDY, AN INDEX NAMED GROUPING EFFICACY CONCERNING BOTH MINIMIZING TOTAL TRANSPORTATION COST AND MAXIMIZING CELLULAR

UTILIZATION IS ADOPTED.COMPUTATIONAL RESULTS OBTAINED FROM THE COMPARISON WITH THOSE FROM THE LITERATURE SHOW THE EFFICIENCY AND EFFICACY OF THE PROPOSED ALGORITHM.

Keywords : GROUP TECHNOLOGY, CELL FORMATION, SIMULATED ANNEALING,GROUPING EFFICACY Table of Contents

第一章緒論 1.1 研究背景與動機--P1 1.2 研究目的--P2 1.3 研究範圍與假設--P3 1.4 研究方法--P4 1.5 研究流程--P4 第二章文 獻探討 2.1 單元形成問題相關文獻探討--P7 2.1.1 標準單元形成問題模式--P8 2.1.1.1 早期文獻探討--P11 2.1.1.2 近期文獻探 討--P13 2.1.2 考量多途程之單元形成模式--P16 2.1.3 目標函數--P19 2.2 模擬退火法--P21 2.2.1 METROPLIS 演算法--P22 2.2.2 模擬退火演算法--P23 第三章標準單元形成問題之求解 3.1 標準單元形成問題演算法介紹--P25 3.2 零件分派問題--P25 3.2.1 起始解與狀態解之編碼--P26 3.2.1.1 相似係數計算--P26 3.2.1.2 零件起始解產生法則--P28 3.2.2 改善階段(移步)--P29 3.3 機器分派問題--P31 3.3.1 啟發式分派法則--P31 3.4 標準單元形成問題演算法之建立--P33 第四章考量多途程之單元形成 問題之求解 4.1 考量多途程之單元形成問題演算法介紹--P36 4.2 途程選擇問題--P37 4.3 零件分派問題--P41 4.4 機器分派問 題--P41 4.5 考量多途程之單元形成問題演算法之建立--P42 第五章演算結果及分析 5.1 標準單元形成問題演算結果--P45 5.1.1 標準單元形成問題測試例題資訊--P46 5.1.2 標準單元形成問題演算法參數分析--P46 5.2 考量多途程之單元形成問題演 算結果--P50 5.2.1 多途程單元形成問題測試例題資訊--P51 5.2.2 多途程單元形成問題演算法參數分析--P51 5.2.3 小結--P55 第六章結論與建議 6.1 結論--P58 6.2 建議--P58 參考文獻--P60 附錄(一)--P67 附錄(二)--P70 附錄(三)--P74

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